Preferred Candidate Profile:
Strong Engineering and Technical skills, Maintenance Management, Analytical Skill, EHS, Spares Inventory Management, Engineering Standards Deployment, New Vendor Development. Expert on Mechanical systems and basic knowledge on Electrical/Civil/Instrumentation.
Competencies: People Management, Stakeholder Management, Team Building, Action Oriented, Influencing and Conflict Management, Collaboration, Developing teams.
Role & Responsibilities:
- To plan & implement the preventive maintenance of plant machineries and utility.
- Ensure highest level of asset availability of Utility Equipments (Compressors/Chillers/RODM water treatment plants/MEE-ETP-STP etc) Process/Manufacturing Skids, and Material Handling equipments (Forklifts. Reach Trucks, Dock Levelers/HOPTs etc).
- Operation and Maintenance of Engineering Utilities (Compressors/Chillers/RODM water treatment plants/MEE-ETP-STP (Wastewater Treatment plants/DGs/HVAC/Boilers/Tank Farms).
- Ensuring compliance and safe usage of Lifting Tools and Tackles, Hot Work (Welding/Cutting) and ensuring effective Preventive Maintenance of Engineering components viz., Hydraulic/Pneumatic/Vacuum Systems, Drive Systems (Gearboxes, Chain/Belt Drives, Conveyors, motors), Pumping System (Pumps, Manufacturing vessels and associated accessories), Others (Fans/Blowers/AHUs/Scrubbers/Couplings/Bearings/alignments).
- Develop, built and make available in the organization the Product, Process and Packaging Expertise relevant to the asset base.
- Ensuring both Preventive and Predictive maintenance of all equipment's and other installations.
- Performing Root Cause Analysis for breakdowns/repetitive problems and ensuring implementation of tools like 4M, ECRS, WWA, RCM, SMED etc.
- Working with cross-functional teams like Packaging, Supply Excellence, Quality, HSE, Production, Engineering and Logistics.
- Conduct Safety/Quality Risk Assessments (HAZOP/CTI-THA/LRA/HACCP) and ensuring PPE/Engineering Control compliances.
- Maintain the history card of the equipment and analyze the failure trend.
- Ensuring the breakdown of process and utility equipments is attended and minimized.
- Use of RCA and CI tools to improve the OEE and minimize the breakdown.
- To implement various requirements of production for enhanced productivity.
- Work towards continuous Improvements of quality, cost reduction safety standards and EHS standards and X Trim Idea implementation for Plant
- To implement various projects for economizing the utilities.
- Identify maintenance needs of up gradation and initiate corrective actions.
- To generate, monitor & collect various data on utilities for analysis, aiming best of economy line & initiate the activities to achieve this.
- To manage effectively procurement, usage and replacement of engineering spares & consumables.
- Ensure all EHS standards and guidelines are followed at the shop floor.
- To follow organization safety guidelines, precautions, Rules and regulations.
- To mobilize & motivate assistants & workers, to ensure machine availability & minimize down time.
- Coordinate for mechanical & civil related repair & maintenance jobs, so that in the planned shutdown times, targets are achieved.
- Implement Capex related Job at site and ensure proper execution with documentation.
- To supervise various contract Job, with precise requirement and adherence to the specifications.
- Interact with outside suppliers for various maintenance activities and implementation of new ideas.
- Maintain the documents and record of relevant SOPs and documentation of other engineering document compliances related to the plant
- Ensure manufacturing equipment and packing lines equipment availability and minimize down time to utilize equipment at optimum capacity.
- Participate in budget predation of R&M spares consumption & utility. Collecting quotations, raise purchase requisitions, and purchase material within budget value. Monthly Monitoring and Maintenance of Spares.
- To receive the material from supplier as per the PO. Ensure Availability of Critical Spares for Plant equipments, WTP and ETP for smooth running without any issue.
- New equipment installation as per IMS requirements. Prepare risk Assessment, and verification protocols.
- Responsible for the H&S of the all the workmen and adhering EHS policy while execution. Also, to ensure safety standards are used which comply with all company guidelines at onsite. Specifically responsible for contractor safety.
- Responsible to ensure HR & Legal compliance related to contractors.
- Ensure compliance of all work-related activities in a fair, ethical, and consistent manner.
- Follow established company policies and those outlined in the Employee Guidebook.
