Senior Lead Engineer

Responsible To : Design and development of Access products like Doors and Door mechanism for India and Globe

Main Purpose

• Lead the design and development of door systems for transit applications.
• Manage the full product lifecycle including engineering change board activities, 3D modeling and drawing creation using Creo and Teamcenter.
• Handle obsolescence management and spare parts planning for door and access products.

Responsibilities

• Interpret existing designs and propose alternatives for obsolescence and spare part needs.
• Apply GD&T and perform stack-up analysis.
• Lead engineering change requests for product improvements.
• Define weld specifications per BS EN 15085 and BS EN ISO 2553.
• Design sheet metal and mechanical parts using Creo.
• Generate and manage BOMs.
• Conduct requirement analysis and develop technical specifications.
• Propose and select optimal design concepts for detailed engineering.
• Perform detailed design including DFX, DFMEA, engineering calculations, material selection, and manufacturability studies.
• Design and select hydraulic, pneumatic, and electrical actuation mechanisms.
• Prepare validation specifications, manufacturing, assembly, and service instructions.
• Track and report project metrics including design reviews, quality, schedule, and cost.
• Promote a culture of speed, simplification, collaboration, and innovation.
• Communicate project status and deliverables effectively to stakeholders.
• Collaborate with global engineering teams and cross-functional stakeholders.
• Ensure projects meet budget, operational, and quality standards.

Minimum Qualifications / Professional Experience

• Bachelor s/Master s degree in Mechanical, Automotive, or STEM disciplines.
• 8+ years of experience in door system design for trains, automotive, aerospace, or similar industries.
• Expertise in kinematic design, conveyor belts, actuators, robotics, and motor selection.
• Strong understanding of manufacturing methods and processes

Competencies Professional / Personal

• End-to-end design and development of door mechanisms from concept to production.
• Experience in product expansion and customization for new business opportunities.
• Value engineering and cost-effective design improvements.
• Integration of mechanical and electrical systems.
• Proficiency in SolidWorks and Teamcenter PLM tools.
• Knowledge of DFM, DFA, DFR, RAMS, FMEA, and structural design.
• Strong analytical, communication, and influencing skills.
• Experience in prototype development and ISO-compliant testing.
• Willingness to travel occasionally within India and abroad.
• Self-motivated, proactive, and open-minded approach to problem-solving.