Production Manager -Enamelling Department-12-15-Narsanda-Nadiad-Gujarat

Role : Production Manager -Enamelling Department

Qualification : B.E. , B. Tech

Location : Narsanda-Nadiad-Gujarat

Experience : 12 to 15 years

Job Description :

Production &Operations

? Plan, organize, and oversee enamelling operations for wires, strips, and CTC to meet

production schedules.

? Monitor line performance, output, and machine utilization (OEE).

? Ensure optimum use of raw materials (copper/aluminium, varnishes, dies, lubricants).

? Control wastage, rejections, and energy consumption.

? Coordinate with Planning & Dispatch to achieve on-time delivery.

Quality & Process Control

? Ensure products comply with IEC, IS, NEMA, ASTM, and customer-specific

standards.

? Monitor film build, adhesion, flexibility, dielectric properties, thermal class, and other

critical parameters.

? Collaborate with QA/QC to resolve in-process and customer quality issues.

? Implement corrective and preventive actions to eliminate defects and complaints.

CTC &Strip Enamelling Focus

? Oversee enamelling process for strips and continuously transposed conductors,

ensuring consistency in insulation quality.

? Optimize enamelling for large cross-section conductors used in transformers and

electrical machines.

? Ensure uniform enamel coating thickness and insulation properties for heavy-duty

applications.

Technology & Process Improvement

? Drive continuous improvements in enamelling technology, productivity, and cost

reduction.

? Support for new enamel types, higher temperature grades, dual coatings, and

customized products.

? Evaluate and implement best practices in enamelling for high-performance wires and

CTC.

Team Management

? Lead and motivate supervisors, operators, and technical staff.

? Allocate manpower effectively across different enamelling lines.

? Conduct training programs on process control, quality, and safety.

Maintenance & Coordination

? Coordinate with Maintenance to minimize breakdowns and downtime of enamelling

lines.

? Plan preventive maintenance and ensure machine health.

? Liaise with Purchase/Stores for timely availability of consumables and raw materials.

Safety &Compliance

? Ensure compliance with EHS standards, particularly in handling varnishes, solvents,

and chemicals.

? Enforce safe operating practices to achieve zero accidents.

? Adhere to statutory and environmental regulations.

Reporting & Documentation

? Prepare daily, weekly, and monthly reports on production, rejections, efficiency, and

downtime.

? Support internal, customer, and certification audits (ISO, IATF, UL, RoHS, etc.).

? Maintain process records and traceability documentation.