Process Engineer

Position Overview

The Process & Design Engineer is responsible for complete New Product Development (NPD), fixture/SPM design, and process improvement for heavy fabrication projects. The role ensures manufacturability, cost-effectiveness, and quality compliance from concept to production while supporting continuous improvement and cross-functional coordination.

Reports to:

Key Responsibilities and Accountabilities

1. New Product Development & Design Engineering

Accountabilities

Responsibilities

Lead and execute new product development (NPD) projects from concept to production.

• Execute end-to-end NPD activities including concept design, prototype, validation, and PPAP documentation.
• Prepare DFMEA, PFMEA, APQP, and PPAP reports.
• Develop and modify 2D/3D models and production drawings using AutoCAD and SolidWorks.
• Ensure manufacturability, feasibility, and design alignment with process requirements.
• Drive “First Time Right” design execution and ensure on-time delivery.

2. Fixture, Tooling & SPM Design

Accountabilities

Responsibilities

Design and develop jigs, fixtures, and special purpose machines (SPMs) to support manufacturing.

• Design welding, machining, assembly, and inspection fixtures for heavy fabrication projects.
• Prepare BOM, costing, and feasibility reports for all tooling and process setups.
• Validate fixture design and functionality in coordination with production and quality teams.
• Drive cycle time reduction and layout improvement through innovative design.
• Standardize fixture and tooling designs to enhance process efficiency.

3. Process Improvement, Coordination & Documentation

Accountabilities

Responsibilities

Strengthen process capability, cross-functional collaboration, and documentation control.

• Collaborate with Production, Quality, Purchase, and PED teams for implementation.
• Support supplier and customer technical discussions for design approval and validation.
• Drive Kaizen, innovation, and standardization initiatives in process and design.
• Maintain document control and ensure timely submission of project and validation reports.
• Coordinate with internal departments to meet project timelines and quality objectives.

Decision-Making Authority

• Independent Authority:

• Design and release of fixture, tooling, and SPM concepts.
• Selection of material and process parameters within approved standards.
• Approval of minor design changes during prototype and trial stages.

• Requires Management Approval:

• Major design or cost-impacting modifications.
• Supplier selection or customer-specific design deviations.
• Capital investments or new equipment development proposals.

Reports to be Prepared and Submitted

1. NPD Progress & Validation Reports

2. Fixture/SPM Design and Costing Reports

3. Monthly Kaizen and Improvement Reports.

Interactions & Work Environment

• Internal

  : Production, Quality, Purchase, Maintenance, Stores, HR

• External

  : Customers, suppliers, and auditors for design validation and approvals

• Work Environment

  : Primarily office-based with regular shop-floor interaction for trials, validation, and process improvements.

Qualifications and Experience

• Education:

  Diploma / BE/ B Tech in Mechanical Engineering

• Experience:

• 3–6 years in Process & Design Engineering within heavy fabrication or manufacturing industries

• Industry Knowledge:

• Fabrication, welding, machining, and assembly processes
• APQP, PPAP, DFMEA, PFMEA, GD&T, and quality documentation

Skills and Competencies

• Must-Haves:

• Proficiency in AutoCAD and SolidWorks (2D & 3D modeling)
• Strong process understanding and design validation skills
• Effective teamwork, coordination, and analytical ability
• Sound communication and problem-solving capability

• Nice-to-Haves:

• Exposure to customer audits and supplier development
• Experience in SPM automation and productivity enhancement
• Knowledge in CNC machining and tool selection

What We Expect From You

• Deliver design and development projects on time with zero design rework.
• Achieve measurable cost and process optimization results.
• Participate actively in Kaizen, innovation, and standardization activities.
• Exhibit teamwork, ownership, and continuous improvement mindset.

What You Can Expect From Us

• Exposure to end-to-end product and process development.
• Support for skill enhancement and technical training.
• Opportunities to lead improvement and automation initiatives.
• Collaborative and recognition-based work environment.

Additional Information

Compliance:

Professional Development:

Ethics and Conduct:

Acknowledgment of Receipt and Understanding

I have read and understand the job description for the Process and Design position. I acknowledge that I am able to perform the essential functions as outlined.