MGR (PM MCD)

Qualification : Graduate in Electronics Engg. from reputed institute

(with good academic track records)

1. To Achieve & Sustain Zero breakdown & Zero minor stoppages in Plant i.e. Machine shop, paint shop and Assembly line equipment s like CNC, HMC, VMC, SPMS, honing, PLC automations, pick & place Robots, assembly conveyor line, Pneumatic nut runners, DC tools, LCA automations.
2. Guide and support team members for quick restoration of daily equipment failures. Do kaizens for reducing MTTR.
3. Analysis of each failure using tools like why-why analysis, root cause failure analysis, Fault tree analysis, FMEA and take immediate restoration actions & countermeasure corrective action to Increase MTBF.
4. Execute various AMCs for Maintenance activities and PM of precision equipment s like CMM, tool presetters, DC tools, surface testers, PNR and Auxiliary equipment s like Trollies, chillers, etc. Co-ordinate with Vendors & central team for systematic execution.
5. Planning & implementation of activities for Zero failures in Electronics systems like- FANUC servo drives, siemens LT modules, 24V SMPS, Various CNC control PCBs, etc.

1. To Carryout planned maintenance activities as per yearly/monthly/daily planning of various equipment s like CNC machines, HMC, VMC, Honing, ABB Robots, SCARA, PLC automations, Hydraulic & pneumatic Press machines, washing machines, Line conveyors slat, Power & free, DC tools, ARPs, vehicle testing equipment s, etc.
2. To Improve & sustain Preventive Maintenance system of Machine shop & assembly line shop by doing various kaizens related to MTBPM (part life enhancement) & MTTPM (PM activity time reduction).
3. Regularly revisit & update documents for changes in PM plan, shop equipment s, PM check sheets, etc.
4. Co-ordinate with vendors & central team for execution of AMCs for preventive maintenance & annual calibration of applicable equipment.
5. Daily/Weekly review of PM system through PM board for sustenance & improvement planning.
6. Daily use of CMMS system for PM data update & monitoring.

1. To carry out CBM activities as per plan. Develop new CBM tools & techniques to enhance the CBM efficiency. do kaizens based on CBM data monitoring & analysis.

1. Planning of fixed cost & spares budget for machine shop & assembly lines
2. Planning of Spares required for general consumables, RBM, CBM, TBM & Insurance spares & regular procurement as per requirement.
3. Machine / line wise spare parts list & spares replacement history.

1. Daily use of CMMS system for PM system compliance: 1. Breakdown entry & Why-why analysis 2. PM compliance 3. Equipment masters 4. PM plan 5. Inventory management, etc.
2. Use of SAP system for Procurement of spares & Spares management.
3. MP information system (Maintenance prevention)

1. Corrective maintenance (CM), Reliability centered Maintenance (RCM), Life cycle cost analysis (LCCA) Artificial intelligence (AI), Online machine health monitoring Systems, etc.
2. Initiate upgradation, reconditioning and modifications in machine & line equipment.

1. happened BD cases 2. in-process defects 3. internal customer complaints 4. Safety requirements 5. Quality requirements- error proofing on assembly lines
2. Support to JH team for zero abnormalities sustenance & digitization of JH activities on machines & assembly lines

1. Maintenance cost saving through alternate source, inhouse development, import substitutes, etc.
2. Energy Daily Shop energy monitoring & plan for energy consumption reduction through new initiatives, technological upgradations, etc.

1. Should have experience

   of working on various CNC machines like Mazak, NTC, FRD, AMS, Brother, Gehring & SPMs like Hydraulic & Pneumatic press, Washing machines, boring machines, Robots like FANUC, ABB, Mitsubishi SCARA.
2. Working on various Assembly line conveyors like slat, power & free, PLC automations, Robotic automations, Dynameters, SCARA & cobots, IR, Atlas Copco & Diachi DC tools & Pneumatic nut runners., special assembly tools & tackles. Vison systems.

1. Should have good knowledge

   of PMC programming & Maintenance of

1. FANUC CNC controllers - Oi,16i,18i,31i MA
2. SIEMENS CNC controllers 810D,840D, 840DSL
3. Robot controllers

   ABB Pick & place, Fanuc, Mitsubishi SCARA

1. Should have good knowledge

1. PLC programming & Maintenance of PLC controllers

   : Mitsubishi FX /Q series

   , Siemens S7-300, Messung 5K, ABB, Siemens VIPA.
2. Servo drives: FANUC, Siemens, ABB, Mitsubishi
3. VFD systems: Mitsubishi, Danfoss, siemens, ABB.

1. Should be able to

   upload / download SRAM Backup, Programs

   , Parameters, Ladder from CNC & PLCs.
2. Should be able to work on PC based systems with HDDs.
3. Should have exposure in

   Mechatronics

   knows basics of sensors, actuators, pneumatics, hydraulics used in Mechanical systems, calibration of systems.

1. Experience on machine

   PLC logic development

   independently.

1. Experience on

   use of Assembly line systems:

1. Pokayoke system & development of new pokayoke for error proofing.
2. ANDON system for assembly stoppages monitoring

1. Experience on executing AMC of critical machine

   maintenance & calibration activities.

1. Should have knowledge and exposure in implementation of

   TPM systems

   in assembly & Machine shop, including JH activities, PM activities - TBM / CBM, MTTR/MTBF etc.

1. In-depth knowledge about PM concepts

   like Why-Why analysis, root cause analysis, fault tree analysis, FMEA, implementation of corrective actions on various equipment assembly machine shops

1. Understanding of Maintenance requirement

   : Preventive maintenance IR, TBM,

1. Experience on

   Planning & execution of PM activities

   as per plan.

1. Upkeep of Maintenance information: Machine backup data, drawing, Modifications, Manuals, BD history, Countermeasures taken, analysis done etc.

1. Knowledge of SAP

   systems for procurement of spares & inventory management.
2. Knowledge about latest

   technological changes in industry

   IoT, AI, Smart manufacturing. Experience of implementing projects in this.

1. Experience of working on projects related to

   IIoT & Cloud integration.

2. Experience of projects related to

   Digitization of maintenance

   & monitoring activities.

1. Knowledge about various

   sensors & controllers

   used for implementation of

   smart manufacturing projects.