Manager / Sr. Manager - Process Safety - Steel Plant

Safety

• Plant safety inspection to identify the unsafe conditions and acts.

• Safety training to employees through on job and off job.

• Effective implementation of Plant Safety Rules.

• Inspection and testing of personnel protective equipment.

• Developing & maintaining system for- Work Permit, Safety operating

• procedures, Safety committee, emergency response etc.

• Assist and carry out accident investigation of accidents and give

• recommendation to avoid reoccurrence.

• Carry out on site emergency fire mock drill.

• Co-ordination with Finance Dept to get maximum rebate on fire policies

• premium through third party nnual maintenance contract for Fire Hydrant

and Fire extinguishers installed.

• Periodical inspection through approved agency for tools tackles and pressure vessels as per Factory Rules.

• Organizing Safety Day

• Organizing First-Aid training programme for employees and Workers

• Responsible for ensuring safe process issuing Safety permits; monitoring

• process parameters.

• To create awareness on usage of PPEs and ensure to follow the same

• Work on Mutual Aid scheme with surrounding industries under guidance of

  District administration & Factory Inspector.

• Preparation of off-site emergency plan with District administration & Factory Inspector.

• Work on Disaster Management Plan with District administration.

• Online reporting of Near misses &Incidents, Behavioral based safety audits,

• Contractor safety audits, internal & external audits and MOM

• Successfully implemented Process safety Management in line with DuPont system

• Implemented Behavioral based safety and carrying out audits.

• Implemented Contractor Safety Management and carrying out audits.

• Involved in Two major construction projects errection i.e. PEB structure and equipment installation.

• Implemented gate entry checklists &Third-party certification for Heavy Machinery i.e. FARANA, CRANES etc. Equipments, Tools& Tackles

• Regularized Induction trainings for contract workmen,pep talks& Job specific trainings etc.,

• Work permit systems with Job safety Analysis & Method Statements.

• Analysis of Incidents FAC, RWC, LTI, MTC and High potential Near misses

• Identified Safety star cap from each dept., and evaluating the performance

• Implemented OHSAS 18001 management system and Reward & Recognition

• Foam sprinkler system, Aerosolsystem, cleanagent system for fire protection at Solvent handling, electrical panel, UPS etc.,

• Ensuring the Fire Fighting Facilities are in healthy condition, periodic checking of Fire Fighting and emergency equipment as per OISD standard and NFPA standard.

• Support Line Managers for effective implementation of Work Permit System, Scaffolding Work, Working at Height, Confined Space etc.

• Conducting Internal Safety Audit and Survey for checking effectiveness.

• Developing and updating HSE Procedures and educate the Line Management for effective implementation.

• Develop HSE Training module and conducting training for employee and contract workman for Safety Awareness.

• Accident investigation and Fix the control measures though CAPA system.

• Management HSE Report, HSE Statistics, HSE Targets, Benchmarking.

• Building HSE Culture and Safety Behavioral, Safety Survey and Sampling

• Ensuring the Fire Fighting System availability, Routine Inspection of Fire Fighting Equipment, Manning and managing Shift of Fire Department.

• Carry out Fire Safety audit, Safety inspection etc. and statutory audit, Legal GAP audit, Environmental Audit.

• Demonstrated capabilities in facilitating environment, health & safety awareness sessions to instill safety culture among the workforce to create an accident-free work environment. Well versed with ISO14001 & OHSAS 18001 System.

• Possess inquisitive mind, creative thinking, excellent organizational skills, flexible & detail oriented attitude combined with strong analytical & information analysis skills and a proven ability to interact with a diverse range of people in a professional manner

• Charting several safety measures for minimizing occurrence of accidents, fires and calamities.

• Foreseeing safety performance bottlenecks and taking corrective measures to avoid the same.

• Fire prevention management & disaster (due to fire, leakage & explosion etc.) control management system through mock drills.

• Coordinating with the medical department for the periodical medical check ups and other occupational health related activities.

• Investigating accidents / insentient and taking corrective/preventive measures for achieving zero accidents.

• Imparting induction / refresher safety trading to employees and contractor workers.

• Factory license, Explosive license renewal.

• Correspondence with Health & Safety and Pollution Authorities.

• Imparting training to employees and awareness campaign.

• Preparation of On Site Emergency Plan and periodical safety audits.

Dupont Activities : -

• Adopting and implementing Global best safety practices, Member of Safety Interaction sub-committee & Plant Implementation Committee 5 & Certified Contractor Safety Management System

• Trained and certified auditors of Safety Risk Field Audit & Safety Interaction & incident investigation process DuPont world class safety standards, 5S Implementation

Coordination / Liaisoning:-

• Liaison with statutory and regulatory bodies for renewal of licenses obtaining clearances, consents and authorization for executing various expansion and modernization projects and also in connection to compliance with statutory / legal requirements.

• Coordinating with external surveillance auditors for initiating relevant actions in case of non-compliance of specified norms.

• Maintenance, (Breakdown & Preventive

  Safety Equipment

  )

• Break down & preventive maintenance of utility equipments and light / heavy-duty motor transportation vehicles. Besides, handling of workshop cum machine shop pertain to the maintenance jobs .

• Formulating / Implementing safety systems, fire prevention / protection & control and managing overall safety operations of the plant.

• Coordinating with environment department for monitoring the level of air, noise & water pollution and initiating need based measures in case they supersede the pre-set parameters.

• Participating in safety audits and training the staff members & operators for the audits.

• should have knowledge of (First Aid).

System:-

• Implementing 5 more elements in addition to existing 14 elements of PSM

• Sustaining IMS system at site (ISO 45001:2018 / ISO 9001:2015 / ISO 14001:2015)

• Training to employees

• Sustaining My Safety software at site (For Near miss reporting, PIIR, FIIR, MOC)

Strength:-

• Leadership skill and Motivator

• Good in In-house Training

• Exposure with multinational culture and professional and can work under pressure.

Computer Proficiency : -

Educational Credentials :-

• Any Graduate Regular basis.

• Advance Diploma in Industrial Safety (ADIS) Recognized Institute Regular basis

Experience : - 10 to 18 Years.