Manager - Electrical Maintenance

Key Responsibilities:

• Lead maintenance activities for the press shop with machines ranging from 100T to 2000T.
• Diagnose and resolve issues in imported machines, identifying root causes effectively.
• Troubleshoot and maintain servo drives, servo motors, safety controllers, HMIs, and machine panels including their components.
• Interpret and work with electrical drawings with in-depth technical understanding.
• Utilize quality and problem-solving tools such as:
• Why-Why Analysis
• Pareto Analysis
• PDCA (Plan-Do-Check-Act)
• Other standard quality management tools

Technical Expertise:

• PLC Troubleshooting & Programming:
• Siemens S7200, S7300, S71200/1500
• GE Fanuc PLC & SCADA systems
• Familiarity with function blocks, ladder logic, PID blocks
• Maintenance and troubleshooting of:
• Blowers, electric drives (including VFDs and servo drives)
• CNC machines, SPMs, ovens, kilns
• Power control panels, motor control centers, modern electrical drives
• Ensure effective root cause analysis for permanent resolution of breakdowns.

Compliance & Standards:

• Ensure compliance with:
• Electrical Inspector / CEIG regulations
• Saint-Gobains Environment, Health & Safety (EHS) standards
• World Class Manufacturing (WCM) standards
• Knowledge and compliance with:
• Lockout-Tagout (LOTO)
• SMAT (Safety Management Audit Tool)
• Work Permit Systems

Maintenance & Continuous Improvement:

• Awareness and tracking of maintenance KPIs:
• MTBF (Mean Time Between Failures)
• MTTR (Mean Time to Repair)
• OEE (Overall Equipment Effectiveness)
• Availability and loss time metrics
• Implement and manage maintenance strategies:
• TBM (Time-Based Maintenance)
• CBM (Condition-Based Maintenance)
• Predictive and preventive maintenance
• Lead WCM activities and drive improvements through WCM projects.
• Manage spare parts and inventory effectively within budget constraints.

Leadership & Team Management:

• Provide leadership to a team of engineers, technicians, and contractors.
• Minimum 4–5 years of experience in a supervisory/leadership capacity.