Maintenance Manager

Key Responsibilities:

• Perform

  preventive and breakdown maintenance

  of production and packaging machinery.
• Diagnose mechanical, electrical, and automation-related faults and repair promptly.
• Maintain records of maintenance activities, spares usage, and equipment history.
• Support the installation and commissioning of new machines or line modifications.

2. Utilities & Facility Management

• Operate and maintain utility systems such as

  boilers, compressors, chillers, HVAC, water treatment plants

  , and

  electrical panels

  .
• Ensure continuous supply of utilities (air, water, power, steam) with minimal interruptions.
• Monitor and record energy consumption to support cost-control initiatives.

3. Preventive & Predictive Maintenance

• Execute

  Preventive Maintenance (PM)

  schedules as per the maintenance calendar.
• Inspect equipment regularly for wear, leaks, vibration, or abnormal sounds.
• Implement

  5S, Kaizen, and TPM

  practices to improve equipment reliability and efficiency.

4. Spare Parts & Inventory

• Identify critical spare parts and ensure adequate stock levels.
• Coordinate with the store and purchase team for spare procurement.
• Maintain proper documentation and labeling of spares and tools.

5. Safety, Hygiene & Compliance

• Follow all

  safety and GMP (Good Manufacturing Practices)

  during maintenance work.
• Ensure proper lockout/tagout (LOTO) procedures during servicing.
• Maintain cleanliness and hygiene in maintenance areas to comply with

  FSSAI and ISO

  standards.

6. Team Support & Coordination

• Work closely with

  production, quality, and utility teams

  to minimize downtime.
• Report major issues to the Maintenance Manager and suggest long-term solutions.
• Participate in root cause analysis (RCA) for recurring equipment problems.

Key Skills & Competencies:

• Hands-on experience in

  mechanical, electrical, and pneumatic systems

  .
• Knowledge of

  PLC systems, sensors, conveyors, filling and packaging machines

  (FMCG type).
• Ability to read and interpret

  technical drawings and electrical schematics

  .
• Strong problem-solving, troubleshooting, and teamwork abilities.
• Awareness of

  safety, GMP, and hygiene

  in a food-grade or consumer-goods environment.

Qualifications & Experience:

• Education:

• ITI / Diploma in Mechanical / Electrical / Mechatronics Engineering
• B.E. / B.Tech candidates can also apply for senior maintenance roles

• Experience:

• 210 years of maintenance experience in FMCG / Food / Beverage / Pharma industries.

• Certifications (Preferred):

• PLC Automation, Electrical Safety, or TPM training.

Performance Indicators (KPIs):

• Machine uptime percentage / breakdown frequency
• Adherence to preventive maintenance schedule
• Reduction in maintenance cost and spare consumption
• Compliance with safety and hygiene standards
• Response time to machine breakdowns