Maintenance Executive

(Experience in Automated Plant Equipment & DCS System Preferred)**

1. Mechanical Maintenance

• Responsible for mechanical maintenance of all plant machinery and equipment.
  
• Perform preventive, predictive, and breakdown maintenance to ensure smooth operations.
  
• Troubleshoot issues related to pumps, reactors, compressors, motors, valves, and utility equipment.
  
• Work on automated plant equipment and ensure reliable functioning during operations.
  
• Support operation and maintenance of

  DCS (Distributed Control System)

  and PLC-based systems.

2. Financial Responsibilities

• Track all maintenance-related expenses and monitor budget utilization.
  
• Assign repair schedules and evaluate repair/maintenance cost estimates.
  
• Maintain spare parts inventory and place orders for required items.
  
• Identify hazards and implement risk-reduction measures to minimize severity and probability.
  

3. System Management for Plant Maintenance

• Initiate procurement of maintenance spares, consumables, and tools.
  
• Ensure periodic testing, calibration, and stamping of instruments and weighing systems.
  
• Monitor hazardous waste (used oil, batteries, etc.) generation and disposal as per legal norms.
  
• Maintain and update factory layout plan, building plan, and facility plans.
  
• Coordinate with regulatory authorities whenever required.
  

4. Safety Responsibilities

• Ensure proper housekeeping during and after maintenance activities.
  
• Maintain safe working conditions and enforce compliance with safety standards.
  
• Ensure all team members adhere to safety policies, lockouttagout procedures, and PPE usage.
  

5. Functional Competencies

• Initiate change-control procedures when any modification is required in the department.
  
• Monitor daily utility consumption (power, water, air, fuel, etc.).
  
• Prepare, implement, and update maintenance SOPs and preventive maintenance schedules.
  
• Conduct regular facility inspections and resolve issues proactively.
  
• Plan and manage all repair, servicing, and installation activities.
  
• Support automation and DCS system troubleshooting to avoid process downtime.
  

6. Project Activities

• Define project scope, timeline, and objectives.
  
• Identify and develop vendors, suppliers, and contractors.
  
• Determine resource requirements and obtain necessary approvals.
  
• Prepare execution plans and project progress charts.
  
• Coordinate internal teams and external vendors for smooth project execution.
  
• Ensure projects are completed on time, within scope, and within budget.
  
• Ensure quality of all procured equipment and completed work.
  
• Provide continuous supervision and inspection of contractor activities.