maintanance manager/ forging / 8 -12 yrs/ jigani ,bangalore

Job Title: Maintenance Manager – Hot Forging Unit

Location: [Jigani , Bangalore]
Department: Maintenance / Engineering
Reports To: Plant Head / Operations Head

About the Role:

We are looking for an experienced Maintenance Manager to lead and oversee all maintenance activities in our hot forging unit. The role focuses on maximizing equipment uptime, driving preventive and predictive maintenance, reducing unplanned breakdowns, and ensuring safety and operational excellence.

Key Responsibilities:

• Lead preventive, predictive, and breakdown maintenance of forging presses, furnaces, compressors, and utility systems.
• Ensure ≥95% machine uptime and adherence to maintenance schedules.
• Perform root cause analysis (RCA) and implement continuous improvement initiatives.
• Manage maintenance budgets, control spare parts inventory, and plan plant shutdowns.
• Drive TPM (Total Productive Maintenance), 5S, and safety practices across the maintenance team.
• Ensure zero Lost Time Incidents (LTI) and compliance with all statutory and safety regulations.

Key Performance Indicators (KPIs):

• Machine Uptime: ≥ 95%
• Breakdown Response Time: < 15 minutes
• Mean Time to Repair (MTTR): < 2 hours
• Preventive Maintenance Adherence: ≥ 90%
• Safety: Zero incidents

Requirements:

• Qualification: Diploma or Degree in Mechanical Engineering.
• Experience: 8–12 years of maintenance experience in a hot forging environment.
• Strong technical knowledge of hydraulic, pneumatic, and furnace systems.
• Proven experience implementing TPM, 5S, and lean manufacturing principles.
• Excellent leadership, planning, and problem-solving skills.

Job Type: Full-time

Pay: ₹40,000.00 - ₹70,000.00 per month

Work Location: In person