The engineer will be a member of DCR Components Castings CoE team in EDCI and will be responsible for the Concept Design , modelling and detailing of Casting and Forging components for Transmission, Lower powertrain, Engine and other casting components. This job responsibility also includes selection of components from existing database that need to be modified/ remodelled and detailed. The engineer should be capable to work with agency engineers and coordinate the project. Thorough Pro- E experience with general Engineering knowledge, knowledge on Transmission engine systems and components and related manufacturing processes skill sets required for effective execution of this role. Magma Simulation and result interpretation is highly desired.
Background / Experience: Bachelors in Mechanical Engineering and Proficiency in Pro-E product family 7 to 10 years of relevant experience Hands on experience on Magma Simulation Hands on experience on Cat Engineering tools like HVC, EDS, TC Engineering , Windchill knowledge on Cat standards Good understanding of Transmission Engine systems and components Critical Competencies include Initiative, Accountability, Interpersonal, Organizational Communication skills to effectively communicate with a worldwide team. Core competencies: Expertise in Concept design, modelling and detailing of complex castings using surface modelling techniques to develop core passages in Transmission, Lower powertrain, Engine components like cases, covers, manifolds, Planet Carriers, Torque converter housings, heads blocks, Crankshaft, Camshaft, flywheel housing, timing case, wheel, axle housing, Expertise in casting concepts creation for castability Mandatory hands on experience on surface texture requirements, heat treatment and inspection process of components like Gears and Shafts. Knowledge on Speed charts, Dimension and Installation drawings are mandatory. Desirable Qualifications: Pro/Engineer experience with background in casting and forging design, Modelling and Detailing Experience with Vis-Mock up or other visualization tools General understanding of complex casting components, gears and shafts Proficiency in GDT and Knowledge on Tolerance Stack up (ASME Y14.5) Any casting foundry experience will be an added advantage
Skill Descriptors:
Effective Communications: Understanding of effective communication concepts, tools and techniques; ability to effectively transmit, receive, and accurately interpret ideas, information, and needs through the application of appropriate communication behaviors.
Level Working Knowledge: Delivers helpful feedback that focuses on behaviors without offending the recipient. Listens to feedback without defensiveness and uses it for own communication effectiveness. Makes oral presentations and writes reports needed for own work. Avoids technical jargon when inappropriate. Looks for and considers non-verbal cues from individuals and groups.
Product Design - MFG: Knowledge of processes, approaches, tools and techniques of product design; ability to convert customer and market requirements into product design.
Level Working Knowledge: Participates in the conception process of a manufacturing product vision. Collects and analyzes customer and market requirements, and generates reports. Utilizes design methods to implement the construction of a new design model. Uses automated tools to design or modify the design of a product. Assists in the testing and refinement of a new product design.
Product Design and Development: Knowledge of product features; ability to design, build, and develop a new product, technology, or service from concept through to production.
Level Working Knowledge: Builds three-dimensional models with basic materials. Communicates with professionals to understand various requirements of product design. Tests and evaluates alternative means of production being considered for use. Uses automated tools to design or modify the design of a product. Assists in building a complex prototype of product.
