High-Voltage Safety Engineer

ti Steps

3 - 6 years

4 - 7 Lacs

hyderabad chennai bengaluru

Posted:3 days ago| Platform:

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Skills Required

imds fmea simulation tools high voltage safety analysis iso standards

Work Mode

Work from Office

Job Type

Full Time

Job Description

Job Summary:

High-Voltage Safety Engineer

Key Responsibilities:

Define, implement, and maintain
high-voltage safety procedures, guidelines, and work instructions
for design, testing, and assembly environments.
Perform
hazard identification, risk assessments, and mitigation strategies
(FMEA, HARA, FTA).
Ensure
compliance with international standards
(e.g., ISO 6469, IEC 60664, IEC 61508, ISO 26262, UL 2202).
Oversee the
design review of high-voltage systems
, such as batteries, inverters, converters, charging systems, and busbars, to ensure proper insulation, grounding, and fault tolerance.
Supervise or conduct
Hi-Pot testing, insulation resistance testing, continuity, and grounding verification
.
Develop and monitor
safe working procedures
for handling live HV components in R&D, testing, and manufacturing setups.
Participate in
safety audits
, incident investigations, and root cause analysis involving HV systems.
Interface with
regulatory bodies, certification agencies
, and internal/external auditors.
Maintain documentation of
safety test reports, hazard analyses, and compliance checklists
.

Required Skills and Qualifications:

Strong understanding of
electrical safety concepts
,
creepage & clearance
,
touch protection
, and
safe disconnect mechanisms
.
Proficiency in standards such as:

ISO 6469-3
(EV safety requirements)
ISO 26262
(Functional Safety)
IEC 60664
,
UL 2202
,
IEC 61508
OSHA / NFPA 70E
or equivalent (for industrial safety)

Experience with
FMEA, HARA, FTA
, and other safety engineering tools.
Familiarity with
HV components
: connectors, contactors, fuses, insulation monitoring devices (IMDs

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