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Varroc
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Head Quality - Plant

Head Quality - Plant

Varroc

10 - 20 years

13 - 17 Lacs

pune

Posted:9 hours ago| Platform:

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Skills Required

quality control quality assurance qms plant quality customer quality six sigma apqp manufacturing processes spc pfmea internal audit autocad kaizen quality management fmea solid works product quality supplier quality msa ppap gd

Work Mode

Work from Office

Job Type

Full Time

Job Description

Ensure the adherence of Supplier Quality and In-coming Quality

Maintain Incoming parts quality, supplier monitoring and supplier audit

Be Part of CFT to have concrete AOI development with CD team during development.

Evaluate supplier product quality on regular basis and guide them to achieve consistency in quality.

Participate in supplier CAT Meeting.

Preparing and implementing supplier wise annual audit plan to improvement and evaluate the suppliers

Analyzing the audit report and action plan from supplier for closing NCs

Issue Supplier notification for quality issue, debit etc.Adherence of quality systems at In-process Quality

Conduct the Internal audit of product & Manufacturing Processes and taking necessary corrective & preventive actions to prevent occurrences.

Review Layout testing and Functional testing for production process.

Enforce First off, last off, In-process product audit, control charts are implemented.

To ensure the Identification and traceability of parts during process and supplies to customer.Maintain the QMS at Plant

Provide the details of Customer QMS requirements to Employees

Planning internal audit, coordinate to conduct management review meeting (MRM) & prepare minutes of meeting for necessary actions.

Carryout IATF internal audit as per plan in coordination with BU QMS lead.

Maintain QMS documents legibility & availability.

Implement Inspection standard and work instructions related to all QA process

Timely submission of revalidated reports and maintain layout inspection records etc.

Preparing the plan for process, product and poka-yoke Audit and analyzing audit report.

Preparing observation NCs report & tracking and verifying the actions against the NCs to ensure timely closure.Achieve Zero defect out-flow to Customer

Control of master sample & revalidation.

Promote awareness of customer requirements throughout the organization.

Participate in APQP process.

Establish Quality control measures at the identified critical control parameters.

Ensure enough lighting is there in applicable parts checking area.

Control on outsourced processes.

Provide and check use of required PPEs to Shift Inspectors.

Set the competitive targets for Inspectors to improve Quality and productivityUp-keeping available facility at Quality Lab

Monitor the calibration of measuring instruments as per plan

Controlling of measuring and testing equipment

To follow on testing with outside lab & maintaining the QA lab.NPD Quality

Review control plans (Pre-launch and full production) and identify product design and process concerns during product planning stage.

Cross verify the documents (Setup approval/first piece approval/in process inspection/ final inspection/ dock audit)

Develop action plan to reduce vital RPNs through ME team (Above set baseline)

Be active member in CFT for development of Process documents during the Product Planning process (Gate 0) and all steps of DFMEA

Participate as CFT member to Calculate the SOD (Severity x Occurrence x Detection) number or risk priority number (RPN) as part of PFMEA

Communicate the importance of the implementation of QMS procedures to NPD (Program Management) and ensure alignment to VQS

Ensure the entire new product development process has quality assurance built in every stepMaintain the Customer Quality, Customer Complaint handling & IHR

Attending customer complaint & analyzing defect/abnormality as per customer feedback & keeping documentation of corrective measures.

Taking contentment action at customer end, warehouse & BSR. Doing root cause analysis & preparing action plan for taking corrective measures & horizontal deployments.

Updating the corrective measures in FMEA

Reporting to customer on process side & inspection side corrective action

Improve PPM at customer ends.

Participate in CAT meeting and reporting the action taken in timely manner to management and customers.

Attending planed /surprise customer audit.

Maintaining shop floor activities as per Customer Audit Check sheet in order to maintain customer audit score, product and process quality as per customers standard requirement (CSR).

Preparing and implementing actions as per audit report observation and ensure timely NC closure.

Maintaining warranty/EFR signoff documents and analyzing the same on timely intervention

Maintaining Inspection agreement/ CSR and educating team on the same

Monitoring inspection activity as per inspection agreement at final inspection along with Customer Specific Requirement.Monitoring SPC (Statistical Process Control)

Monitoring & Improving process capability for product characteristic by using SPC toll to reduce variations.

Conducting SPC study of process, setting control limits & training operators to use the sameEmployee Training & Development

Conducting training as per the IATF & QMS requirement.

Documenting employee skill & responsibility matrix and training employees for skill improvement.

Awareness training to QA Engineers on SPC, MSA & PPAP.Ensure Employee involvement through Kaizen competition by involvement of all QA employees.

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Head Quality - Plant