Furnace Operator

Department/Unit:

Reporting To

Direct Reports:

Job Purpose/Summary:

Key Responsibilities & Duties:

• Operation: Operate furnace controls (e.g., burners, feeders, air/oxygen supply) from the control room or locally to maintain optimal operating conditions (temperature, pressure, gas flow).
• Monitoring: Continuously monitor furnace parameters, material levels, gas analysis, and equipment status.
• Material Handling: Control and monitor the charging of concentrates, fluxes, and other raw materials into the furnace.
• Tapping: Safely manage tapping of matte, slag, or blister copper according to schedule and established procedures.
• Troubleshooting: Identify and report operational issues, minor equipment malfunctions, or process deviations.
• Perform basic adjustments or report for higher-level intervention.
• Safety: Adhere strictly to all safety procedures, including those related to high temperatures, molten metal, gas hazards, and confined spaces. Use appropriate PPE.
• Housekeeping: Maintain a clean and organized work area around the furnace.
• Data Recording: Accurately record operational data, readings, and observations in logbooks or digital systems

Key Performance Indicators (KPIs):

• Adherence to Furnace Process Parameters
• Matte/Blister Copper Production Rate (Shift-wise)
• Energy Consumption per Ton of Charge
• Safety Incidents (Furnace Area)
• Timely Tapping Operations

Required Qualifications:

• ITI in Process Operation, Fitter, or Mechanical, or equivalent vocational training.
• Required Experience:
• 3-6 years of experience in furnace operations within a heavy process industry, preferably metals/smelting.

Required Skills:

• Basic understanding of pyrometallurgical principles.
• Ability to read and interpret P&IDs, flowsheets, and control panel displays.
• Familiarity with DCS/SCADA systems.
• High safety awareness and adherence to procedures.
• Good observational and reporting skills

Locations