Factory Operation Manager

Job Summary:

The Factory Operations Manager is responsible for overseeing all aspects of the container & component manufacturing process, ensuring that production targets are met while maintaining high standards of quality, safety, and efficiency. The role involves managing day-to-day operations, optimizing processes, leading a production team, and coordinating with other departments to achieve organizational goals.

Key Responsibilities:

1.

• Oversee end-to-end factory operations including Power Press, Offset Printing, and Can Assembly Line.
• Ensure efficient utilization of resources to meet daily, weekly, and monthly production targets.
• Monitor production metrics, such as throughput, efficiency, and quality, and take corrective actions as needed.
• Ensure optimal utilization of resources, including manpower, materials, and equipment.
• Collaborate with planning and supply chain teams to ensure optimal raw material availability and output scheduling.

2.

• Ensure compliance with all internal and external quality and safety standards (ISO, BIS, etc.).
• Coordinate with QA/QC team for maintaining consistent quality standards in all production batches.
• Implement continuous improvement initiatives to enhance product quality and reduce waste.

3.

• Drive continuous improvement initiatives for reducing rejection, rework, and downtime.
• Identify and implement cost-saving measures in manufacturing and utility consumption.

4.

• Lead and motivate a workforce of 200+ employees including supervisors, operators, and technical staff.
• Ensure effective deployment, skill enhancement, and performance evaluation of the team.
• Foster a culture of discipline, accountability, and continuous improvement.

5.

• Ensure adherence to all statutory requirements related to labour, environment, health, and safety.
• Conduct regular safety audits and training sessions to promote a safe working environment.
• Address any safety issues promptly and implement corrective actions.

6.

• Manage raw material and finished goods inventory levels to prevent stockouts and overstock situations.
• Coordinate with the procurement and supply chain teams to ensure timely delivery of materials.
• Monitor and manage the supply chain to minimize production disruptions.

7.

• Monitor production costs and implement cost-saving measures.
• Prepare and manage the operations budget, ensuring cost-effective use of resources.
• Identify and implement opportunities to reduce manufacturing costs without compromising quality.

8.

• Provide technical guidance and support to the production team.
• Stay updated on industry trends, new technologies, and best practices in container manufacturing.
• Lead efforts to implement new technologies and processes in the manufacturing line.

9.

• Update daily , weekly & monthly reports to management on regular bases.
• Ensure that SAP process will strictly follows by the team.
• Maintain and update the Factory Flash Report on monthly bases and update to the Sr. Management.

Candidate Requirements:

Education:

Experience:

• 15-20 years in Metal Packaging / Container Manufacturing line.
• Minimum 5 years as Operation Manager / Factory Manager.
• Proven experience in handling Power Press, Offset Printing Machines (Preferably 2-colour / 3-colour), UV Printing & Can Assembly Line.

Skills :

• Strong leadership and team management capabilities.
• Excellent problem-solving and decision-making skills.
• Knowledge of TPM, Lean Manufacturing and Kaizen will be an advantage.
• Familiarity with ERP systems and MS Office.