Executive

Production

• Supervision of production & maintenance activities of respective shift.
• To ensure that every raw material used is of right quality (approved from QC, having reference Number) and quantity (verifying the weights, if required by re weighing) in every batch
• Automation/DCS knowledge required to run the plant in all 3 shifts.
• To ensure all liquid charging through automation/DCS system.
• To ensure all solid charging through PTS (Powder Transfer System).
• To ensure all monitoring through DCS system.
• To ensure 100% implementation of process conditions for batch as per BPRs.
• To take instruction from managers for batch charging / monitoring & to execute.
• To ensure maximum utilization of plant equipment & manpower in respective shift
• To report any deviation / discrepancy in plant / process to his to reporting manager.
• To ensure completion of batches as per plan.
• To do SAP transaction related to production module. Documentation :
• To ensure to have online completion documents with respect to his shift.
• To check critical operation with respect to BPR and to verify the related document. Quality :
• To ensure that instructions in BPRs are followed judiciously
• To ensure Intermediates / FP produced is as per quality specification
• To guide / train workmen / trainees / contract workmen in Finished Powder Processing Section.
• To ensure very high standards of housekeeping in plants and FP areas. cGMP :
• To ensure proper calibrations of pH meters & weighing balance as per SOP.
• To ensure timely updation of equipment status board
• Ensure BPRs of ongoing batches are available at specified places near equipment and are online with production
• To ensure on line completion of equipment usage log & documentation.
• To ensure labeling of HDPE / Fiber drums, hose pipes etc. used in respective batch processing. Safety :
• To ensure awareness to MSDS
• To ensure innertization before charging of any solvents in reactor.
• To educate / train / supervise workmen / Trainees / contract workmen in safe handling of chemicals and equipment so as to prevent accidents
• To ensure the operators are aware / trained in usage of PPE
• To coordinate with EHS for various safety permits Wastage Avoidance / Reduction :
• To ensure no spillage of solvents & wastage of material.
• To ensure closing of valves for utilities supplies when not required (cross check when operation is complete)
• Switching of reactor and plant lamps when not required Training :
• To train operators & subordinate on Safety / Quality / wastage reduction
• To guide / train workmen / trainees in Finished Powder Processing Section. Inter departmental co-ordination :
• To coordinate with QA department for Good Document Practice.
• To coordinate with QC department for getting analysis report.
• To coordinate with Engg Service for maintenance related work.
• To coordinate with EHS for safety and environment related issues.
• To coordinate with HR for Manpower related issues.