Assistant Manager - Electrical Maintenance

Purpose/Objective

This role is responsible for the execution of maintenance strategies for Boiler, Turbine, and Generator (BTG) equipment, ensuring their reliability and efficiency. This role is crucial in upholding safety standards, compliance with environmental and legal guidelines, and implementing technological advancements.

Key Responsibilities of Role

Lead Electrical Boiler/Turbine/Generator Strategic Execution and Maintenance: Execute electrical maintenance activities for BTG and associated areas to ensure continuous operational reliability. Conduct and coordinate with business associates for efficient and reliable maintenance of LT/HT motors rating up to 11000V and 11000 KW. can independently conduct overhauling of LT/HT motors during AOH or COH within stipulated time. lead a team for replacement/ inspection of HT motors during breakdown. Ability to replace HT/LT motors within specified time limits. Good knowledge for different types of bearings, motor signature analysis, complete motor testing, vibration measurement of motors. Update Standard Operating Procedures (SOPs), Job Safety Analyses (JSAs), and System Maintenance Plans (SMPs) for BTG and associated areas to reflect current best practices and operational requirements. Support the implementation of improvement projects for associated areas. Ensure execution as per comprehensive maintenance strategies and plan, including preventive, predictive, and corrective maintenance, to minimize downtime and extend equipment life. Conduct AOH, COH and manage maintenance during outages, focusing on safe, timely, and efficient project completion within budgets and allotted manpower. Able to handle overhauling of 200+ LT motors and 20+ HT motors with different types of ratings during AOH/COH independent Execute maintenance tasks in case of outages in the assigned area, ensuring that all actions are performed according to established protocols and standards. Troubleshoot equipment failures and conduct equipment failure analysis to prevent recurrence and improve system reliability. Prepare draft Standard Maintenance Plans (SMPs) for assigned areas, providing them to Team Leads for final review and approval. Operational Excellence and System Reliability: Execute proactive maintenance and testing to ensure equipment operates within permissible limits and suggest corrective actions as needed. Monitor business associate’s performance, bill certifications, and ensure compliance with contractual obligations. Perform timely completion of Preventive Maintenance (PM), Corrective Maintenance (CM), and condition monitoring activities. Identify and act on opportunities for process and system enhancements to meet evolving operational needs and directives from leadership. Engage in repairing and refurbishment activities for associated area equipment, ensuring that all maintenance work is carried out to the highest standards. Tracking maintenance activities, managing spare parts inventory, and ensuring the timely closure of notifications on SAP. Identify system upgrade opportunities and perform implementation through innovative ideas and best practices. Perform and monitor the testing of electrical equipment for BTG and associated areas, as required. Inventory Management: Assist in the spares inventory management and development of vital indigenous spares for BTG equipment. Ensure the availability and reliability of all BTG equipment and systems. Create PRs for materials and services and follow up with Techno commercial team for procurement and contracts awarding and end-to-end closing of process. Prepare SES (Service Entry Sheets) for completed services and tracking of payment cycle. Business Sustainability: Ensure adherence to IMS, AWMS, DISHA, ABEM and CHETNA guidelines within the department. Maintain compliance with legal and statutory requirements, including electrical license renewal and certifications for elevators. Mitigate hazardous processes, participate in mock drills, and ensure the safety of personnel and equipment through proper training and adherence to safety protocols. Digitalization and Automation: Support comprehensive Digitalization strategies to optimize operational efficiency. Innovate and implement automation solutions to support overall organizational goals / strategy. Key Stakeholders - Internal: All Departments Service Departments Key Stakeholders - External: External Stakeholders: Contractors - Material and services

Technical Competencies

Electrical Control Systems-APL,Electrical Maintenance Management-APL,Knowledge of Protection Systems-APL,Knowledge of Switchyard and Transformers-APL,Regulatory Compliance-APL,Safety Management-APL,Testing and Parameter Monitoring-APL

Qualifications and Experience

Education Qualification: BE/B. Tech in Electrical Engineering or a related field is required; a master’s degree is preferred. Work Experience: 7+ years of experience in electrical maintenance within power generation or a related heavy industry. Preferred Industry: Experience in the power sector, specifically with expertise in the maintenance of Boiler, Turbine, and Generator (BTG) equipment, is highly desirable.