Sr. Manager Production

Education: B.E. Mech. / B. Tech.
Experience: 13-15 years of experience in the domain of Production with exposure to sub-assembly and assembly process set up, mainly in textile machinery / components industryA. Purpose1. To set up a Production department for TeraSpin factory. To deliver required business results & develop a competent, motivated team aligned with the organizational strategy.B. Responsibilities1. Design & implementation of process for new products: Review the drawing, define the optimum manufacturing process, Set up the process. Document it. Give training to concern team members. Improved process should provide optimum results in all aspects.2. Design & implementation of methodology: Review existing method, find out the possibilities of improving existing method based on lean principle, ergonomics. Improved method should give optimum results.3. Study of all the existing machining & assembly processes: Find out the non-value-added activities. Take required actions with the help of cross function team to improve the same.4. Jigs / Fixtures development: Design & make new Jigs / Fixtures as per the requirement of the process. Study of existing Jigs / Fixtures, check the possibilities of improving the same. Keep critical spare parts ready & in usable condition with the help of CFT.5. Process development: As per the requirement take lead to develop the manufacturing process, establish the same. Make the documents & execution6. Time study: Take the time study for new product - manufacturing & assembly process, Take measures for optimization.7. Cost Saving: Reduce overall assembly & manufacturing process time through introduction of low-cost automation, small improvements.8. Poka-Yoke: Develop & implement Poka-Yoke specially for assembly & machiningprocesses. Document it & also define periodic inspection process for the same.9. Training & Development: To develop team members, Jr. operators on the criticalworkstation, conduct On Job Training, One Point lessons study.