Sr Maintenance Manager - Electrical(Cold rolling mill) Kadi,Gujarat

Company Profile: One of the leading manufacturers of Copper & Copper Alloy Foils, Strips & Sheets, Copper and Brass Round and Flatted Wires, Fine Grain Brass Ingots in India

Job Location: - Bhagapura,Detroj (Near to Kadi,Ahmedabad) Gujarat

Position: - Manager/Sr Manager Electrical Maintenance

Objective :

To ensure the efficient, reliable, and safe operation of electrical systems and equipment across the plant by executing preventive and predictive maintenance, performing timely troubleshooting and repairs, monitoring equipment performance, maintaining accurate documentation, and supporting shutdowns and projects. The role also emphasizes compliance with safety standards and effective use of systems like SAP PM to enhance equipment reliability and minimize production downtime.

1. Preventive & Predictive Maintenance

i. Develop and implement maintenance plans for Power substation 66KV, LT distribution panel,

DC caster, Furnaces, Hot rolling, Cold rolling mills, Sliting,Pickling, Utilities.

2. Breakdown & Emergency Repairs

i. Lead quick response to unplanned breakdowns, minimizing downtime.

ii. Conduct root cause analysis (RCA) and implement permanent corrective actions.

3. Equipment Management

Inspection, servicing, Power substation, DC Caster, Cold Rolling Mills, Motors,& utilities.

4. Team Leadership

i. Supervise and guide the teams.

ii. Plan manpower for shifts, maintenance schedules, and shutdowns.

5. Safety & Training

i. Ensure all maintenance work complies with safety standards.

ii. Maintain inspection records and statutory compliance.

iii. Conduct skill training and ensure safety discipline.

6. Shutdown & Turnaround Planning

i. Prepare detailed plans for annual or major shutdowns.

ii. Coordinate with production, stores, purchase and vendors for smooth execution.

7.Spare Management

i. Maintain adequate stock of critical spare parts for casting and rolling equipment & Utilities.

ii. Standardize parts to reduce costs and lead time.

8. Budgeting & Cost Control

i. Monitor expenses and implement cost-saving measures.

9. Vendor & Contractor Coordination

i. Manage AMC and other vendors visits for cranes, Compressor, etc.

ii. Supervise contract labour for maintenance jobs.

10. Documentation & Reporting

i. Maintain history cards, maintenance logs, failure analysis reports.

ii. Report on key metrics: Downtime, MTTR, MTBF, availability, Maintenance cost per ton &

other KPIs.