Senior Engineer

Role & responsibilities

1. Mechanical Design & CAD Engineering

• Develop high-precision 3D models, assemblies, and detailed engineering drawings using SolidWorks.
• Design complex mechanisms, enclosures, actuators, and high-tolerance components.
• Perform tolerance stack-up analysis and ensure manufacturability and engineering integrity for production.

2. Rapid Prototyping & Experimental Builds

• Translate design concepts into functional prototypes using 3D printing, machining, sheet-metal fabrication, molding, and other processes.
• Assemble, modify, test, and refine prototypes through multiple iteration cycles.
• Collaborate with electronics, firmware, and cross-functional teams for integrated proof-of-concept builds.

3. Design for Performance & Reliability

• Engineer systems to withstand thermal loads, vibrations, shock, environmental conditions, and long-term usage.
• Conduct structural, thermal, and modal simulations using FEA tools to validate and optimize designs.
• Lead mechanical root-cause investigations and implement corrective actions and performance improvements.

4. Manufacturing & Supplier Collaboration

• Work with suppliers for machining, injection molding, sheet metal, casting, and other manufacturing processes.
• Prepare production-ready drawings, GD&T specifications, and Bills of Materials (BOMs).
• Optimize designs for DFM and DFA while maintaining performance and design objectives.

5. Innovation & Problem Solving

• Develop innovative mechanisms and user-centric mechanical solutions.
• Explore new materials, fabrication techniques, and manufacturing processes.
• Contribute to the mechanical architecture of next-generation product platforms.

Required Skills & Expertise

Mechanical Engineering Fundamentals

• Strong foundation in mechanics, kinematics, thermodynamics, materials, and manufacturing technologies.
• Experience designing complex assemblies and precision components.
• SolidWorks (Mandatory)

Advanced proficiency in:

• 3D modelling
• Assembly design and motion studies
• Surface modelling
• Sheet metal and plastic component design
• Weldments
• Engineering drawings (1st and 3rd angle projections)
• BOM generation
• Simulation (FEA)

Prototyping

• Hands-on experience with 3D printing, machining, CNC operations, rapid tooling, and model-making.
• Ability to independently convert concepts into functional prototypes.

Preferred Skills (Bonus)

• Experience in consumer products, robotics, appliance engineering, mechanisms, or electro-mechanical systems.
• Knowledge of IP ratings, safety standards, and reliability engineering practices.
• Experience with CAE tools such as Ansys, SolidWorks Simulation, or Creo Simulate.
• Understanding of DFM/DFA, GD&T, and production processes

Preferred candidate profile

• Demonstrate deep expertise in SolidWorks and mechanical design workflows.
• Are comfortable working hands-on with prototypes and engineering builds.
• Have strong problem-solving capabilities grounded in mechanical principles.
• Prefer practical experimentation and iterative development.
• Are motivated to contribute to the creation of high-performance, industry-leading products.