Senior Engineer Electrical Maintenance

1. Electrical & PLC Maintenance:

• Perform troubleshooting and repair of PLC-controlled systems (Siemens, Allen Bradley, Mitsubishi, etc.).
• Modify and update PLC programs as per operational needs.
• Manage electrical panels, wiring, sensors, drives (VFDs/servos), and HMI systems.
• Calibrate and maintain electrical instruments and safety interlocks.

2. SPM Machine Maintenance:

• Carry out electrical maintenance of SPMs (welding machines, pressing units, assembly stations, inspection units, etc.).
• Understand and maintain the machine logic, interlocks, and automation systems.
• Work closely with mechanical counterparts to ensure full machine uptime.

3. Preventive & Predictive Maintenance:

• Plan and execute scheduled preventive maintenance activities.
• Maintain maintenance logs, records, and downtime analysis reports.
• Use condition monitoring tools and methods (like thermal scanning, insulation testing, etc.).

4. Safety & Compliance:

• Ensure all electrical work complies with safety regulations (statutory and internal).
• Support audits related to electrical safety and preventive maintenance (5S, TPM, ISO, etc.).
• Train junior technicians and ensure safe working practices in the maintenance team.

5. Spare & Inventory Management:

• Identify critical spares, raise indents, and ensure stock availability.
• Coordinate with purchase and vendors for AMC and service calls.

6. Continuous Improvement:

• Drive Kaizen, cost reduction initiatives, energy-saving projects, and productivity improvement actions.
• Participate in root cause analysis (RCA) and implement corrective actions for recurring breakdowns.

Required Skills & Qualifications:

• Education:

  Diploma / B.E. / B.Tech in Electrical or Electronics Engineering

• Hands-on experience

  with PLCs (programming + troubleshooting), sensors, relays, drives, SCADA, and HMIs
• Knowledge of industrial automation and machine control systems
• Familiarity with TPM, 5S, and safety compliance
• Problem-solving attitude with strong analytical skills
• Ability to work in shifts and handle emergency breakdowns

  Role & responsibilities

Preferred candidate profile