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Quality Technical Specialist Fabrication & Weld Engineering

Quality Technical Specialist Fabrication & Weld Engineering

Wabtec

8 - 12 years

7 - 12 Lacs

coimbatore

Posted:20 hours ago| Platform:

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Skills Required

gtaw heavy machinery welding smaw presentation skills mig co2 welding pqr mag tig arc fcaw iti tig welding fabrication saw mig welding welding inspection gmaw gas cutting gas welding arc welding quality assurance wpq wps aws ndt

Work Mode

Work from Office

Job Type

Full Time

Job Description

Role Summary / Purpose

The QTA for Fabrication and Welding will lead the following in the Quality Function at Wabtec's Marhowra Plant

Be responsible for all quality aspects of Welding Process and Manufacturing Quality of entire Loco Structure including Platform, Light Fab and Other Parts
Lead a team of Quality Inspectors undertaking quality inspections at the station
Special Process Management for Welding and it's Qualification

The Role requires for developing knowledge base and leading Quality Assurance and Quality Control to achieve the goals on the Process Quality, Process Compliance and CoPQ. The role requires close interaction with Operations, ME, SQE and Materials Team for problem solving and meet Quality requirements.

Essential Responsibilities

Responsible for quality of all welding work pertaining to parts that are fitted on to locomotives built in Marhowra plant
Lead the team of Quality Inspectors of Platform & Light Fab station ensuring no defect generation or escapes from the station and in full compliance with the Special Process Guidelines along-with compliance with the approved WPS, Wabtec Internal standards and AWS D15.1 / D1.1
Shall be able to create and qualify a WPS for FCAW, GMAW, SMAW
Shall be able to translate AWS and EN Weld Standards Requirements to Shop
Review customer requirements (both Internal & external) and make sure they are met.
Make sure that manufacturing processes meet international and national standards.
Shall be able to drive Welder Training and Qualification as per AWS or EN Std
Work with CFT (ME, Fulfilment, Supplier quality, etc) to establish quality requirements from external suppliers.
Raise NCMR (Non-conforming material report) and follow up with stakeholders for its disposition.
Train and manage a team of quality control technicians (Team members or Quality Inspectors).
Able to do RCA & CAPA and able to prepare SoD (Strength of defense) for corrective actions
Preparing & reviewing PPAP documents (in case of manufacturing process change or introduction of new processes, if any)
Updating existing Quality documents as per QMS.
Set up and maintain Quality controls (MIP) and documentation (Quality Alerts, Stand downs) in Reliance and Oracle online tools.
Monitor performance by gathering relevant data and produce statistical reports.
Liaise with other stakeholders and provide training, tools and techniques to enable others to achieve quality standards.
Assess the effectiveness of changes made.
Identify escape from previous stations, its cause and remedies.
Prepare Internal audit schedule (Process Audit) and adhere to timelines.
Weekly/Monthly reporting and documentation with zero quality escapes to next station
Undertake and drive special projects for reducing NCMR / quality defects from time to time

Qualifications / Requirements

Bachelor's degree in mechanical / welding / metallurgy
Minimum 8 -12 years of experience in Heavy Machinery / Heavy Fab or Welding Industry of Rolling Stock or Equivalent industry type
Shall be a Certified / Qualified AWS-CWI or IWE
Excellent knowledge of Welding Process like GMAW, FCAW, SMAW, GTAW
Exposure of New Product Introduction, PPAP and APQP
Excellent interpersonal skills with the ability to drive internal/external Customer Quality requirements

Desired Characteristics

Pro-active/Prompt Structured and detail oriented
Excellent interpersonal skills with the ability to work closely with diverse groups.
Demonstrated Oral & written communication skills.
Strong analytical and presentation skills, Team player
Knowledge in Electrostatic Paint Process

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Quality Technical Specialist Fabrication & Weld Engineering