Location: Pune-MH, India Role & Responsibility Key Responsibilities: Applicable Parts Management: Oversee quality management and improvement for parts such as Clutch Assemblies , Brake Systems , Forks , Shock Absorbers , Cannisters , Exhaust Catalysts , EGR Valve/Oil Coolers , Flex Tubes , CNG Cylinders & Kits , and Anti-roll Bars . New Models Management: Run at rate for parts, list NC (Non-Conformance) and Improvement points , and confirm corrective actions related to CTQ (Critical to Quality) and Non-CTQ parameters. Review DR documents , Product test reports , Control Plans , Inspection Agreements , and PDI (Pre-Delivery Inspection Reports) . Post-Productionization Monitoring: Conduct IPO (Initial Production Offer) audits of recently developed parts. Monitor and reduce monthly QSR (Quality System Records) and IHR (Initial Inspection Reports) from vendors. Confirm HD (Hardness Data) of PRBFM (Product Review Based on Failure Mode) points. EFR/Warranty Management: Study EFR (Engineering Failure Reports) and FFR (Field Failure Reports) to understand spikes and root causes. Collaborate with vendor teams and BAL CFT (Cross-Functional Team) to identify process improvements. Incorporate process robustness improvements into IPO audits or Process audits to confirm sustained quality. Technical Skills: Knowledge of various manufacturing processes involving proprietary parts such as Casting , Machining , Plastic Molding , Forging , Assembly , and Painting . Expertise in capacity calculations and cost calculations . Experience in developing proprietary parts like Forks , Shocks , Brakes , Brake Shoes , Throttle Bodies , Carburetors , Valve Guides , Catalytic Converters , and Cannisters . Ability to identify VA/VE (Value Analysis/Value Engineering) potential. Familiarity with raw material price trends and price settlements with industry sources. Strong understanding of vendor procurement and price finalization for proprietary parts.
