Production Shift Engineer - PE

Role & responsibilities

Safety

- Foster culture of Safety and quality amongst the production Team members.

- Lead and drive 5S and Operational Excellence related initiatives for production funcitions.

- Ensure that all manditory safety trainings has been imparted to Prodction team in a timely manner.

- Responsible for ensuring 100 % compliance under applicable statutory requirements /laws for production function.

Vision

- Clarity, focused, ethical and materialize business goals as per companys policy /guideline

Expectations

- Bachelor degree with at least 8-10 years / Diploma Mechanical with at least 10-12 years experience in related manufacturing process.

- Plan and execute daily production targets by monitor routine process parameters in order to achieve consistent product Quality in safe manner. Lead Team for carrying out RCA/ Problem solving tools for any operations related abnormalities / deviations in order to achieve higher efficiency.

Accountability

- To meet the production volumes by ensuring, safety, quality and applicable compliances

- Responsbile for ensuring all equipmnets critical steps have been covered under SPC ( statistical process control).

- Driving continual improvement Projects / initiavies like (cost, time, resouces) and the progress for same.

- Ensure efficient production operation activities by proactively collaborating with cross function teams like Maintained, Quality, and Process etc.

- Prepare Standard Operating Procedure (SOPs), related Work Instructions for operation activities, and impart training Production Supervisor and operators.

- Documentation control as per defined operational / Quality guidelines.

- Identify the needs and raise Purchase Requisitions for routine / non-routine purchases of production department.

- Support to operation manager for preparing annual CPEX/ OPEX budget and continuously monitor the same to keep it within the define budget.

- Analyze shutdown activities, long downtime, identify gaps of learning and implement the improvement plan

- Verify departmental vendors bills and submit to Finance team for ensuring timely payment.

- Carry out RCA on customer complaint and there by implementing corrective action, plan to avoid reoccurrence.

- Review production and inventory in ERP system with 100% accuracy.

- Extend and collaborate with respective stakeholders for carrying out New Product Development trails at site.

- Lead internal and external audits for production function and ensure closer of any findings within defined timelines.

Mentor and Teacher

- Shift Management and provide adquate support and guidance to team in order to ensure flowless production activities round the clock.

- Assess annual performance management of the team and there by support the people development intiatives by collobarating with HR.

Transition

- Own self-development and work with team for their development to achieve business results

Communications

- Effective communication, Analytical, Good Interpersonal relationship, Multitask oriented, High Self structured and Proactive.

Administration

- Organization: motivate and retain the best Talent

- Business Skills: Top line, productivity, efficiency

- System Knowledge: MS Office, SAP/ ERP

- Collaboration: Work closely with Process/ maintenance/ Quality etc.,

- Results Driven: Planning, risk management, operational understanding.

- Personal Qualities: Assertive, Creative, Passionate, High Energy Driv

Know-how:

- Sound knowledge of handing production in continuous manufacturing operations.

- Knowledge of ISO 9001/ 14001/ OHSAS management system including internal audits.

- Lean manufacturing, Six sigma tools, and 7 QC tools.

- Exposure to Minitab or equivalent Statistical tools.

- Sound Trouble shooting skills / hands on experience on problem solving tools / approaches like (RCA, WHY WHY Analysis etc.).

- Good Interpersonal Skills / Communication skills

- Strong Planning / Execution Skills

- Stakeholder Management

Preferred candidate profile

Education:

- Diploma in Mechanical/Electrical Engineering with 10-12 years of experience or

- Bachelor Degree in Mechanical/ Electrical Engineering with 8-10 years of experience

- Preferably from Chemical / Petrochemical / Polymer / Engineering Industries.

Professional experience:

- Production Management skills: Data analysis, manufacturing process understanding, presentation skill, problem solving, ability to work as per deadlines etc.

- Operational Excellence: Lean, 5S, Statutory compliance, Legal compliance