Production Manager Monolithic

Role & responsibilities

• Must ensure that all his team workers will use all mandatory (Safety Helmet, Safety Goggle, Safety Shoes & High Visibility Jacket) and relevant work related PPE's before starting any activity
• Ensure daily Safety Toolbox Meeting at the beginning of shift in all lines/equipments
• Must ensure effective implementation & sustenance of all work permits, Company's cardinal rules & Take 5 in their respective sections & area .
• Must ensure the active participation in reporting, investigation, rectification / compliance of both corrective & preventive measures of all incidents, accidents & SOFI items.
• Must actively participate in all Company's Safety program / drives (S7, SCIT, EHS Peer Review Audit, 5S etc.) and drive its effective implementation and sustenance in their respective work areas & team .
• Must conduct monthly 5S & S7 audit
• Must coach all his team members on Safe Behaviours & initiate disciplinary action on any safety rule violation as per company policy.

JOB RELATED :

• Ensuring the timely production of Monolithics Production as per despatch / S&OP team
• Production Planning and provide RM requirements to the PPC Team .
• Mass balance of raw materials and finished goods,
• Ensuring smooth operation and process control of the equipment.
• Coordination with stores for other consumable material ( i.e.Packing,chemical,tools,safety item etc)
• Conduction Job-specific trainings including safety
• Meeting statutory and regulatory norms like factory inspection, stock taking audit etc
• Meeting IMS standards in process and maintaining documentation.
• Actively participate in continuous improvement programs and Opex initiatives.
• Involvement in Day to Day activities of Crushing & Grinding circuit .
• Knowledge about different KPIs related to production
• Interaction with internal & external stakeholders.

• Making production order for Monolithics
• Confirmation of production order
• Stock monitoring of Monolithics Line Finished Goods and raw materials
• Cost control (raw material, labour, power, depreciation, packing cost etc) and cost analysis
• of products.
• Manpower allocation in SAP through correct cost centres
• Electrical Power allocation in SAP through correct cost centres

Reports :

• Daily production data reporting pertaining to Monolithics line
• Monthly files pertaining to Monolithics production, weighment report etc
• Headcount reporting
• Monthly billing reconciliation of contractors

Quality Related

• Follow QC instruction
• Visual checking of Product packing detail and analysis of batching report
• Coordination with Quality team for smooth online / offline testing of Product

Projects :

• New projects implementation as and when required.
• Execution of production trial and making report.
• Implementation of dash board in shop floor.

Developmental jobs & OPEX

• Implementation of OPEX action plans
• Sustenance of 5S
• KAIZEN initiatives and reporting.
• Quality circle activity for specific projects.

Statutory compliance jobs

• Compliance/ Documentation of IMS and ISO 50001 system
• EHS/ 5S audit compliance

EHS activities and compliance of audit findings

• Monthly audits (Internal & External), conducting HIRA and other risk assessments.
• Ensuring all EHS guidelines and protocols are followed.

Preferred candidate profile

• B. Tech- Ceramic Engineering
• Previously worked in Refractory Production Unit in Monolithics Lines.
• Experience :- 10-12 Years