Process Engineer

Job Description

Role & responsibilities - Ensure that all processes have documented SOPs (Standard operating procedures) - Ensure that P&IDs (Piping and instrumentation diagrams) and PFDs (Process flow diagrams) of all the process are maintained and updated as per the defined timelines - Plan and approve safety studies like HAZOP (Hazard operability ) HAZAN (Hazard analysis) etc. of existing and new processes and ensure take corrective actions to rectify the findings - Design various documents like DDS, PFD, P&ID, autoCAD drawings, equipment drawings etc, compile basic engineering and transfer it to project team for execution - Develop material and energy balance calculations and maintain records of the same - Prepare a set of SOPs and operations manual as per the built plant / project and other related project details and hand it over to the operating staff - Strategize to ensure that plants run at design capacity and ascertain Aarti Standards of HSE are adhered - Ensure continuous research to improve processes to meet technical challenges like corrosion, exposure, leakages; remain continuously updated with latest and emerging technological advances and trends - Identify any deviations in the processes and conduct root cause analysis to identify the cause and suggest corrective actions to ensure that deviations are under control - Ensure all the applicable legal requirements are fulfilled before commissioning of the project [safety audits, HAZOP, What If, PSSR (Pre-startup safety review) , licenses, plan approvals, building stability etc.] - Initiate technical improvements w.r.t Catalyst, Process Efficiency, to reduce breakdowns and improve uptime of plant - Assign process engineering resources for specific Jobs as and when required based on the priority of the organization - Ensure standardization of process / technology based on critical outcomes from the RCAs and communicating it company wide - Monitor various processes for critical parameters which impact quality, capacity, efficiency, safety, maintenance etc. and conduct review meetings with the technical teams to identify process improvements areas - Follow Management of Change procedure for proposed modification with the respective Plants teams - Plan and design PSSR activities prior to handover to the operations team - Define parameters of general plant conditions for ensuring high quality and healthy work environment for optimum operations activities - Review ERCP documents & it's approval. Training of operating staff for ERCP related to new technologies - Prioritize the pilot plant trials and ensure availability of proper infrastructure of the pilot plant operations - Explore new avenues to initiate new projects in the existing facilities, initiate cost saving / improvement projects and plan implementation - Follow up with the suppliers for the timely delivery of the equipment / other project related items to ensure its timely commissioning for uninterrupted functioning - Ensure active involvement in introducing new technologies within the organisation, its technical evaluation and implementation"" - Explore new avenues to initiate new projects in the existing facilities, initiate cost saving / improvement projects and plan implementation - Review and complete different phases of project on time with respect to cost, quality and time matrix - Conduct periodic review of all the projects under implementation and maintain the executive summary of its progress by updating MS Project software - Monitor the project cost budgeting and reviews any escalation from time to time - Submit a closing report for the projects to the management indicating achieved outcome (Planned vs Actual parameters) - Lead planning and/or implementation of new projects, conduct a cost benefit analysis, develop complete plan for the projects pertaining to cost, resources and timelines - Review and approve the budget estimations & new proposals on technical parameters - Approve and update detail engineering design of equipments for process during projects - Prepare equipment selection and installation guidelines as per industry best practices for optimum operations - Approve detail engineering design of process aspects of projects - Select the right vendor(s) and validate the selection based on vendors performance and capability - Contribute towards industry benchmarking of guidelines for vendor selection and qualification - Prepare incident reports for various equipments - Support procurement team in selection of the right vendor and ensure timely delivery to ensure availability of equipments Preferred candidate profile Notice period :- 1 Month Education :- BE / B.Tech Chemical Experiance :- 2 to 7 Years