Manager - Utilities & Project

About the role:

The Manager Utilities & Projects is accountable for managing operations and maintenance related to Boiler & Turbine and leading infrastructure and energy projects. The position is responsible for manpower management, including a team of Executives, Permanent Workmen, and Contract Workers at the department reporting directly and through third party.

Experience: 10-15 Years

Qualification: B.E./B.Tech Mechanical Engineering/Electrical Engineering

Certification: Boiler Operation Engineer (BOE) preferred

Role Responsibilities:

• Ensure efficient and continuous operation of High Pressure Multifuel Boilers (Husk/Slope-fired).
• Operation of captive power plant with exposure of back pressure Turbine.
• Efficient operation of other Utility equipment like Screw compressors, cooling tower, HVAC system for process and utility sites.
• Ensure uninterrupted utility support including steam/power/air to Process and Utility plants.
• Managing efficient operation of Boiler and turbine with benchmarking operational cost targeting best in class SFR for boiler and SSC for turbine.
• Monitor and control key utility performance indicators such as steam-to-ENA ratio, specific fuel consumption, and energy cost per unit of production.
• Lead breakdown analysis, root cause identification, and preventive maintenance plans.
• Maintain high levels of reliability and uptime of utility systems supporting core production.
• Track all associated cost to optimize overall utility cost.
• Ensure compliance of all associated PCB and other statutory requirement including stack OCEMS system.

• Supervise and mentor a team comprising of Executives, Permanent Workmen, and Contract Workers.
• Prepare shift rosters, manage daily deployment, and ensure compliance with labor laws and company policies.
• Promote skill development, multiskilling, and training programs to enhance team competency.
• Ensure high standards of discipline, safety, and productivity among the workforces.
• Exposure to handle larger size operation and maintenance team.

• Plan, budget, and execute Capex and infrastructure projects, including upgrades, modifications, and new installations in Boiler & Turbine and utilities area.
• Coordinate with vendors, consultants, and internal stakeholders to ensure safe and timely completion.
• Conduct technical evaluations, BOQ finalization, and commissioning activities as per Diageo/industry standards.
• Identify energy conservation scope with driving associated projects in terms of carbon neutrality/water conservation etc.

- Drive energy conservation and resource efficiency projects for power, steam, and water.- Implement operational improvements using Kaizen, TPM, and Six Sigma tools.- Conduct regular audits of utility systems to identify gaps and improvement opportunities.

• Ensure 100% compliance with statutory requirements including Boiler Act, PCB, IMS, and local authority regulations.
• Maintain SOPs, logbooks, operation manuals, and audit documentation.
• Collaborate with EHS for implementation of safety protocols and risk mitigation measures.
• Lead preparations for IMS, FSSAI, BRSR, and other external/internal audits.

Key Skills & Competencies

• In-depth knowledge of boiler & turbine operation & maintenance.
• In-depth knowledge and experience of Statutory Requirements related to Boiler Operations and also have experience for liaison with Boiler authorities.
• Leadership and team management across multiple workforce categories.
• Strong experience in project execution, energy management, and utility cost optimization.
• Proficiency in using SAP/CMMS, MS Project, and reporting tools.
• Effective communication, problem-solving, and decision-making abilities.