Manager – Plant & Utilities Maintenance

Qualification

B.E / B. Tech Mechanical / Electrical / Mechatronics Experience: 7+ Years in CNC and conventional Machines Maintenance + Utilities Maintenance (Preferably in manufacturing, precision engineering or Machine tool manufacturing industries) Employment type: Full time, permanent Pay Package: Best in the industry

Job Purpose:

To ensure optimal performance, uptime and reliability of CNC and Conventional machine tools, utilities like overhead cranes, power back up diesel generators, HT Yard, LT Switch boards etc.

Key Responsibilities:

Maintenance planning and execution:

1. Plan and execute preventive, predictive and breakdown maintenance of CNC Machines (e.g. HMC, VMC, Turning centres) and conventional machines.

2. Maintain and update maintenance logs, history cards and service records.

Troubleshooting & repairs:

1. Diagnose mechanical, electrical and CNC / PLC faults on CNC Machines.

2. Coordinate with OEMs and vendors for complex issues and spare part management.
Performance Monitoring:

1. Monitor machine performance using TPM/OEE metrics and take corrective actions.

2. Conduct root cause analysis (RCA) for frequent or major breakdowns and implement CAPA.
Process & System improvement:

1. Support upgrades or retrofits of CNC Equipment.

2. Recommended improvements for energy efficiency, machine life and tooling compatibility.

Team & Compliance:

1. Guide and train junior technicians and sub- ordinates.

2. Ensure adherence to safety 5S, and ISO / TPM/ Lean practices in the maintenance area.

Key Skills and Competencies:

1. In-depth knowledge of CNC machine operations, controls (FANUC, SIEMENS, Mitsubishi) and mechanics.
2. Hands- on experience with hydraulic, pneumatic, lubrication and electrical Analytical mindset with problem-solving abilities.
3. Good communication and vendor coordination skills. Familiar with TPM principals, maintenance KPIs and improvement methodologies.

Desirable Qualifications (Optional):

1. Exposure to industry 4.0 tools or CMMS systems. Certification in CNC Programming or maintenance.
2. Key Skills: Skills highlighted with are preferred key skills. SIEMENS / FANUC Controls Knowledge. OEE Monitoring Root cause analysis. Breakdown Maintenance. Utilities Maintenance. OEM Coordination. Spare Part Management.