Manager Mechanical (DRI)

Position: HOD – Mechanical (DRI)
Department: MechanicalLocation: YSPLPlant Capacity: 100 TPD × 2 KilnsReporting to: Plant Head / Unit HeadEmployment Type: Full Time – On Roll

Key Responsibilities:

· Overall in-charge of Mechanical Operations & Maintenance of the DRI Kilns (2 × 100 TPD).

· Ensure maximum kiln availability and smooth operation with minimum breakdowns.

· Plan and implement preventive, predictive & shutdown maintenance schedules.

· Supervise mechanical maintenance of rotary kilns, cooler, ESP, ID/FD fans, compressors, conveyors, gearboxes, pumps, and other plant equipment.

· Monitor and control spare parts inventory, lubrication schedules, and consumables.

· Co-ordinate with Production, Electrical, Instrumentation, and Safety teams for smooth plant operation.

· Guide and lead the mechanical team (engineers, supervisors, fitters, welders, etc.).

· Identify root causes of mechanical failures and take corrective actions.

· Ensure compliance with safety standards, statutory requirements, and company SOPs.

· Prepare daily/weekly/monthly maintenance reports and MIS.

· Plan for major shutdowns, kiln refractory changes, and modifications/improvements.

· Implement cost control measures and energy-saving initiatives.

Required Qualifications & Experience:

· Qualification: Diploma / B.E. / B.Tech in Mechanical Engineering.

· Experience: Minimum 10–15 years in DRI Plant Maintenance with at least 3–5 years in a leadership role as Mechanical Head / Sr. Manager.

· Hands-on experience with 100 TPD rotary kiln operation.

· Strong knowledge of preventive maintenance, fabrication, alignment, and rotary equipment.

· Good leadership, planning, and problem-solving skills.

· Familiar with safety procedures and statutory compliances.

Key Skills

· Rotary Kiln Maintenance

· Conveyor & Gearbox Maintenance

· Preventive & Predictive Maintenance

· Team Handling

· Root Cause Analysis

· Budgeting & Cost Control

Job Type: Full-time

Pay: ₹20,000.00 - ₹50,000.00 per month

Work Location: In person