Maintenance Head

Position Title

Job Purpose

KUNKEL WAGNER

Key Responsibilities

1. Maintenance Strategy & Execution

• Develop and implement preventive and predictive maintenance schedules for all critical equipment, especially the

  KUNKEL WAGNER automatic molding line

  , sand plant, core shop, and melting section.
• Minimize breakdowns by identifying recurring issues and implementing root cause analysis and corrective actions.
• Drive a culture of zero unplanned downtime through proactive maintenance initiatives.

2. Technical Expertise & Troubleshooting

• Lead electrical and electronic troubleshooting of machines and equipment.
• Hands-on experience in

  PLC systems

  (Siemens, Allen Bradley, etc.), HMI interfaces, and automated control systems.
• Ensure quick response and resolution of electrical faults affecting production.

3. People & Team Management

• Lead, mentor, and develop a team of engineers and technicians across electrical and mechanical domains.
• Build a performance-driven team culture through continuous training and skill upgrades.
• Ensure strong interdepartmental coordination with Production, Quality, and Planning functions.

4. Systems, MIS & Reporting

• Develop and monitor daily, weekly, and monthly

  MIS systems

  to track machine availability, downtime, maintenance KPIs, and spare consumption.
• Ensure timely documentation of maintenance activities, history cards, spares inventory, and statutory compliance.
• Drive data-based decision-making and ensure transparency in maintenance operations.

5. Cost & Inventory Control

• Optimize spare part usage and inventory without compromising on equipment reliability.
• Identify opportunities for cost saving through energy management, reliability improvement, and vendor development.

6. Safety & Compliance

• Ensure adherence to all electrical safety norms and regulatory requirements.
• Work with the EHS team to maintain a safe and hazard-free work environment.

Key Skills & Attributes

• Strong troubleshooting ability in electrical and PLC systems.
• Expertise in managing KNKEL WAGNER molding line is

  mandatory

  .
• Sound understanding of foundry operations and support systems (sand plant, furnace, shot blasting, etc.).
• Excellent leadership and team-building skills.
• Good analytical and planning abilities.
• Proficiency in MS Office and maintenance management software/ERP systems.

Preferred Experience

• 5+ years in a leadership role managing maintenance in a

  casting/foundry environment

  .
• Exposure to TPM, lean maintenance, Industry 4.0 practices.
• Strong track record in implementing and sustaining preventive and predictive maintenance programs.