Lead Process Engineer

• Defines the manufacturing process and associated equipment for a new product, taking into account the industrial policy, existing standards and constraints of the project.
• Perform industrial documentation for the project.
• Estimate the manufacturing workload for the part corresponding to his domain.e

RESPONSIBILITIES:

• During specification and preliminary design phases:
  • Gather Industrial requirements Engineering has to comply with, during product specification and design. Explain them to Engineering.
  • Participate actively to the product design in co-engineering mode, using appropriate methodologies.
  • Design the macro-process, based on standard SMP.
  • Prepare introduction of new technologies if need be, with associated process validation plan.
  • Identify needs of specific manufacturing equipment.
  • Estimate Method Time and perform a preliminary line balancing.
  • Identify critical process steps where to perform detailed Process FMEA and full FAR / FAI.
• During detailed design phase and before Serial Go:
  • Complete industrial documentation: industrial data sheets, IMFU (Industrial Maturity Follow-Up)
  • Perform P-FMEA.
  • Participate to validation of prototypes if any.
  • Develop specifications of industrial means for serial production.
  • Define workstation layouts, taking into account ergonomic and EHS rules and optimizing movements.
  • Perform a complete and detailed line balancing.
  • Validate product design and industrialization through FAR and FAI.
• After serial Go:
  • Industrialize retrofit after engineering changes: documentation, workstation definition / update.
  • Support Production to achieve manufacturing QCD targets.
• Other activities:
  • Bring his expertise to the industrial Costing Manager during tender phase
  • Participates to R&D programs as industrial representative.
  • Perform industrial REX on manufacturing processes.

Qualifications & Skills:

EDUCATION

• Technical education.
• English read, written, spoken

BEHAVIORAL COMPETENCIES:

• Conscientious. Commits and delivers.
• Team Player. Spirit of Team Trust Action
• Decisive. Obtains and uses necessary information to make decisions. Refers decision to others when appropriate
• Self-Motivation.
• Logical and organized
• Good communication.

TECHNICAL COMPETENCIES & EXPERIENCE

• Manufacturing or Manufacturing Engineering background with 5 to 10 years experience preferably in the railway industry.
• Technical experience of Process Engineering, writing manufacturing work instructions, line balancing, Lean Manufacturing.
• Experience in working with an ERP (such as SAP) for Bill of Materials, Routings, Configuration follow-up
• Working knowledge in Quality, EHS standards and Ergonomics.
• Knowledge of CAD and PLM tools (CATIA, DELMIA)
• Familiar with IS common tools.
• Process FMEA, QRQC.

EXPERIENCE / SKILL SET

• Manufacturing or Manufacturing Engineering background with 5 to 10 years experience preferably in the railway industry.
• Technical experience of Process Engineering, writing manufacturing work instructions, line balancing, Lean Manufacturing
• Language Skills: Proficient in English language.
• IT Skills: MS office tools (Word, Excel, PowerPoint), CAD and PLM tools (CATIA, DELMIA..)