Lead - Machine Operator

Job Summary:

Lead Operator (OP1)

machine performance and safety

Key Skills:

• Full operational control of fully automatic machines
• Proficient in HMI systems: navigating screens, inputting commands, interpreting alarms
• Understands machine logic, automatic cycles, safety interlocks, and process flows
• Monitor machine performance, address alarms, and initiate appropriate troubleshooting measures.

Setup, Changeovers & Calibration:

• Independently performs tool changeovers, parameter settings, and initial calibration
• Adjusts recipes or production settings through HMI

Troubleshooting & Maintenance:

• Diagnoses and solves faults in automatic machinery
• Reads error codes and alarm logs on HMI for problem-solving
• Performs basic electrical and mechanical maintenance; raises service requests when needed

Quality Assurance:

• Conducts in-process inspections
• Adjusts machine settings based on product feedback
• Uses measurement tools (Vernier, micrometre, gauges)
• Maintain records of inspection, deviations, and corrective actions.

Documentation & Reporting:

• Maintain accurate shift logs, production reports, downtime tracking, and batch traceability using HMI and manual systems.
• Ensure documentation of all changeovers, maintenance, and quality checks.

Safety & Compliance:

• Ensures adherence to machine safety protocols
• Conducts lockout/tagout (LOTO) procedures during maintenance
• Lead daily safety briefings and report any near misses, unsafe conditions, or incidents.
• Trains OP2/OP3 on safety practices

Leadership & Communication:

• Leads designated area teams, delegates tasks to OP2/OP3
• Communicates issues to maintenance, quality, or supervisors
• Provides on-the-job training in machine handling, safety, and quality.
• Ensure continuous skill development of the team by identifying gaps and mentoring.

Preferred candidate profile

Educational Requirements:

• High school diploma or equivalent.
• Additional certifications or training in printing processes or UV technology is a plus.

Experience:

• 2+ years of experience as a machine operator in a printing environment, with knowledge of UV or 1 over 1 perfecting systems.
• Experience in both UV and 1 over 1 perfecting printing is highly preferred.
• Experience working in rotational Shifts

Technical Skills:

• Understanding of machine operation, print quality control, and basic troubleshooting techniques.
• Knowledge of UV ink systems and 1 over 1 perfecting printing technology.

Soft Skills:

• Strong attention to detail and ability to follow instructions.
• Ability to work efficiently in a team and under pressure.
• Good communication skills and a proactive approach to problem-solving.

CTC: