Captain Machine Operator

Job Summary:

Captain (Master Operator)

maximum uptime, quality output, and continuous improvement

Role & responsibilities

Mastery in Machine Operation:

• Independently operate and manage

  fully automatic machines

  with advanced

  HMI (Human-Machine Interface)

  systems.
• Fine-tune machine settings and process parameters to optimize quality and efficiency.
• Handle complex machines such as high-speed packaging lines, CNCs, robotic arms, or automated inspection systems.

Technical Expertise & Troubleshooting:

• Diagnose and resolve

  mechanical, electrical, pneumatic, and software-level

  issues.
• Interpret HMI alarm logs, PLC data, and technical manuals for advanced troubleshooting.
• Collaborate with the maintenance team on preventive and corrective maintenance.

Process Control & Quality:

• Own the quality of the output monitor defect trends and lead corrective actions.
• Lead root cause analysis (RCA) for recurring issues.
• Use SPC, gauges, and quality tools to ensure compliance with product specs.

Process Optimization:

• Identify and implement process improvements to reduce cycle time, waste, and downtime.
• Analyse machine OEE (Overall Equipment Effectiveness) and take steps to improve it.
• Suggest and lead small Kaizens, 5S, and lean initiatives.

Team Mentoring & Support:

• Act as technical mentor for OP1, OP2, and OP3.
• Train new operators on machine operation, HMI navigation, quality procedures, and safety.
• Provide daily direction and monitor performance of the operator team on the assigned machine/line.

Documentation & Reporting:

• Maintain accurate records of machine settings, downtime logs, shift reports, and product data.
• Input and review data in HMI systems, SCADA dashboards, or production software.
• Support audits, validations, and machine trials.

Safety Leadership:

• Ensure strict adherence to machine safety SOPs, interlocks, and emergency procedures.
• Lead safety drills or participate in safety audits.
• Report incidents, conduct hazard assessments, and implement controls.

Preferred candidate profile

Educational Requirements:

• Bachelor's degree in Printing Technology, Mechanical Engineering, or a related field.
• Certifications or specialized training in printing processes, especially UV and 1 over 1 perfecting, is a plus.

Experience:

• Minimum 5 years of experience in the printing industry, with at least 2 years in a supervisory role.
• Experience with UV or 1 over 1 perfecting printing processes is highly preferred.
• Experience in both UV and 1 over 1 perfecting printing is strongly preferred.
• Experience working in rotational Shifts

Technical Skills:

• In-depth knowledge of printing machines, UV curing systems, and 1 over 1 perfecting printing processes.
• Strong troubleshooting and problem-solving skills related to printing machinery.
• Ability to manage machine maintenance, production efficiency, and quality assurance.

Soft Skills:

• Strong leadership, team management, and communication skills.
• Ability to work under pressure and meet tight deadlines.
• Strong attention to detail and organizational skills.

CTC: