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Industrial Process Engineer ( READ JOB Description Before Applying)

5 - 10 years

0 - 1 Lacs

Posted:1 day ago| Platform: Naukri logo

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Work Mode

Remote

Job Type

Full Time

Job Description

Master Power is looking for a highly skilled Industrial Power Equipment Engineer with a strong background in generator, Air Compressor, Air Dryer manufacturing . The ideal candidate must possess extensive knowledge of components, manufacturing processes, and materials . This role requires a deep understanding of Bills of Materials (BOM), procurement, and sourcing of specialized materials used in the generator production process. The candidate will be responsible for ensuring optimal production efficiency, maintaining quality standards, and identifying cost-effective sourcing strategies . Key Responsibilities: 1. Generator, Air Dryer, Air Compressor Manufacturing & Production Process Lead and oversee end-to-end manufacturing of industrial generators, ensuring efficiency and compliance with industry standards. Work closely with design and production teams to develop and refine manufacturing processes for different types of generators, including diesel, gas, and hybrid power generators . Implement lean manufacturing principles and best practices to optimize production efficiency. Identify potential issues in the production process and implement solutions to improve quality, performance, and durability. Ensure that all manufacturing activities adhere to safety regulations and international standards (ISO, IEC, etc.). 2. Generator, Air Dryer, Air Compressor Components & Material Knowledge Must have detailed knowledge of every component of a generator , including: Engine & Alternator : Understanding of different types, power outputs, and efficiency ratings. Rotor & Stator : Selection of materials, insulation, and manufacturing techniques. Cooling & Exhaust Systems : Knowledge of air-cooled, liquid-cooled, and hybrid cooling technologies. Fuel Systems : Diesel, natural gas, and alternative fuel options, along with fuel injection and efficiency improvements. Control Panels & Circuitry : Understanding of control modules, automatic voltage regulators (AVR), and digital monitoring systems. Frame & Enclosure : Materials used for enclosures, soundproofing techniques, and corrosion-resistant coatings. Ability to evaluate and select the most cost-effective, high-performance materials for manufacturing. Work with quality assurance teams to conduct material testing and ensure durability and performance. 3. Bill of Materials (BOM) Management & Cost Optimization Develop, maintain, and continuously optimize BOMs for various generator models . Ensure accuracy and completeness of the BOM, taking into account material specifications, component selection, and production workflows . Collaborate with design, R&D, and procurement teams to improve BOM structure and minimize costs while maintaining high-quality standards. Review alternative material options to reduce dependency on expensive or hard-to-source components. 4. Procurement & Vendor Management Identify and establish relationships with global and local suppliers for raw materials and critical generator components. Negotiate pricing, delivery timelines, and quality standards with vendors to ensure a reliable supply chain. Work with supply chain and logistics teams to optimize procurement strategies and ensure timely delivery of materials. Develop alternative sourcing plans to mitigate risks in case of supply chain disruptions. 5. Technical Support & Troubleshooting Provide technical expertise and guidance on generator manufacturing, including problem-solving for engineering, design, and production issues . Work closely with maintenance and service teams to identify recurring failures and suggest design modifications to enhance product reliability. Support R&D initiatives to develop new models and improve existing product lines. 6. Compliance, Quality Control & Industry Standards Ensure all generator manufacturing processes comply with international quality and safety standards such as ISO 9001, ISO 8528, IEC 60034, and CE certification . Conduct quality inspections and testing of generator parts to guarantee performance under extreme conditions. Implement continuous improvement initiatives to meet evolving industry trends and regulatory requirements. Required Qualifications & Experience Education: Bachelors or Masters degree in Mechanical Engineering, Electrical Engineering, Power Engineering, or a related field . Experience: Minimum 8+ years of experience specifically in the industrial generator manufacturing industry . Prior work experience with leading generator brands or industrial power equipment companies . Strong expertise in generator design, components, production processes, and materials selection . Technical Skills & Knowledge: Extensive knowledge of generator components, working principles, and manufacturing techniques. Strong understanding of Bills of Materials (BOM) and material procurement . Proficiency in ERP/MRP systems for managing inventory, procurement, and production planning. Experience in material selection for high-performance generators , including metals, wiring, insulation, and coatings. Familiarity with CAD software (AutoCAD, SolidWorks, etc.) for reviewing and modifying technical drawings. Strong understanding of industry regulations and compliance standards . Soft Skills: Strong problem-solving skills with the ability to troubleshoot manufacturing issues efficiently. Excellent communication and teamwork skills to work effectively with production, procurement, and R&D teams. Ability to negotiate with vendors and suppliers to secure the best deals for materials and components. Strong analytical mindset with a focus on cost optimization and efficiency improvements . Preferred Qualifications: Experience working with large industrial generators (100 kW 100 MW) . Prior exposure to international supply chains and global sourcing of generator parts. Knowledge of renewable energy-powered generators and emerging technologies in power generation. Why Join Us? Be part of a leading industrial power equipment company with a global presence. Work on cutting-edge generator technology and high-impact projects . Competitive salary and growth opportunities within the company.

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