GM / Vice President - Operations - ERW Pipes

Job Discription :-

Manufacturing of Quality products Production ERW Pipes &Tubes

Production

• Overseeing production related tasks including planning, control and troubleshooting.

• Setting up production targets and achieve the same within time and cost parameters.

• Developing new process concepts for production optimization, yield improvement and developing guidelines for sequencing of manufacturing activities on the shop floor.

• Minimizing performance bottlenecks for achieving high productivity with minimum consumption of material & machine and monitoring expenses.

• PLANT HEAD- Project, Plant Operation, Maint for ERW,Spiral,Coating,Galvanizing. Having Automatic Plant Proven talent in coordinating Operation & projects program for reducing maintenance downtime enhanced production system reliability during major system disruptions and reduced outage times.

• Extensive experience in operations of a wide spectrum of equipments and components.

• production of Slitting Lines and 4 Tube Mills to 3 & 3 to 12, Rounds and Sections as per IS, BS and ASTM specifications.

• Mills, End Facers, Hydrotester, Cut to Length Machines and Threading Machine , Production , maintenance of Hot Dip Pipe Galvanisng Line to 6 Capacity , machines etc.

• Handled Roller Changing and Roller Re-profiling activities.

• A strategic planner with expertise in planning, managing and executing projects, developing technical resources for greater value addition and increased margins.

• Experienced in handling projects for improving efficiency of automation & control using available resources and by searching/ installing suitable instruments as per requirement.

• Undertaken effective liaising with various Government Departments, Institutions such as I.S.I, I.S.O, A.P.I Financial Institutions, Electrical Boards, Water & Air Pollution Control Boards, etc.

• Well conversant with Systematic Planning & Implementation of all required activities.

• Looking after ERW Plant Production

• Utilization of Machine and Manpower in a planned manner.

• Analysis of Daily, Weekly & Monthly Production.

• Analysis of Rejection data time to time and Process Breakdown

• Analysis of Root Cause for repetitive major breakdown or unexpected maintenance problems and Preventive Maintenance of Production Machines & Utilities

• Analysis of Process and Product parameters and Process Breakdown

• Manpower Planning and proper administration in the department.

• Exposure to the Maintenance of Auto Facing, Auto Threading and Hydro Testing, Boiler, Hydraulic and Pneumatic System.

• In process inspection of Tubes as per respective specification.

Study and analysis of existing manufacturing processes and systems for identifying areas for continuous improvements and devising corrective / preventive strategies

Production Planning & Control :-

• Setting up production targets and achieve the same within time & cost parameters.

• Managing the production line for achieving the production targets.

• Optimising man & machine utilisation to achieve preset production targets.

• Developing new process concepts for production optimization, yield improvement and develop guidelines for the sequencing of manufacturing activities on the shop floor (SOP).

• Imparting continuous on job training to the work force for enhancing their productivity & operational efficiencies through knowledge enhancement / skill building.

Process Improvement/ Cost Reductions :-

• Leading Value Analysis/ Value Engineering & other continuous improvement initiatives in processes.

• Conceptualizing and implementing strict measures in operating procedures to optimize resource/ capacity utilization.

• Implementing systems for enhancing efficiency and reducing operational costs

Customer Order Compliance :-

• Analysis of orders in terms of quality & process requirement and plan production accordingly.

• Implementing Process Management and ensuring adherence to the same.

• Ensuring compliance of various quality measures required by customers.

• Planning for production activities ensuring compliance to delivery schedules.

• Implement Planning technique such as Routing ,scheduling and follow-up, Preparing MIS (Complete information in one sheet)

• Implementation of ERP system in shop floor.

Participating in strategic decisions of the top management in achievement of companys objective

Quality Assurance :-

• Ensuring compliance to quality standards & quality system management and maintaining all related documents.

• Identifying areas of quality failures and taking steps to rectify the system & initiating company wide preventive and corrective actions to avoid the reoccurrences.

• Practicing quality standards with key emphasis on improving quality and improvement opportunities.

Vendor Management :-

• Identifying suppliers for purchases of direct bill of materials & equipment spares.

• Assisting the vendors in improving their quality based on the production feedback & criterions such as quality improvement rate, timely delivery, etc.

Man Management :-

• Leading/ motivating teams ensuring their career development and positive contribution to the company.

• Organizing training of various personnels, thereby ensuring optimum performance.

core competencies :-

• Operations & Maintenance of Tube Mills

• Galvanizing Plant Project Management

• Manufacturing

• Plant Management

• Piping Engineering

• Fabrication

Operating systems : - Windows 8, 7 and Microsoft excel & word, Power point.

Software :- ERP-IBM ORACLE-11i e-business suite, SAP .