Dy. Manager - Plant Maintenance

Job Description

Dy. Manager Maintenance Qualification: B. Tech(Electrical /Electronics) Experience: 7+ Years Candidate Current Industry: Bus/ Truck/LCV/Large Commercial Vehicle Manufacturing Job Location: Olectra Greentech Plant , Hyderabad Team Size: 5+ Responsibilities: 1. Paint Shop Maintenance: Manage preventive and breakdown maintenance of robotic painting systems (e.g., ABB, Drr, FANUC). Maintain paint booths, ovens, conveyors, and surface preparation equipment. Ensure proper functioning of paint circulation, air handling, and temperature/humidity control systems. Troubleshoot paint defects related to mechanical or robotic failures. Monitor and control paint shop KPIs like First Run Rate, Cycle Time, DFT variation, and consumption. 2. Weld Shop Maintenance (BIW): Oversee maintenance of robotic welding lines including spot welders, MIG/MAG robots, and end-effectors. Ensure uptime of fixtures, jigs, guns, and conveyors through TPM and predictive maintenance. Manage backup and programming of robotic cells (FANUC/KUKA/YASKAWA). Address weld quality concerns and work closely with QA to resolve dimensional or strength issues. 3. General Responsibilities: Lead a team of maintenance engineers and technicians across shifts. Implement root cause analysis (RCA) and countermeasures for frequent breakdowns. Drive continuous improvement through Kaizen, OEE improvement, and energy-saving initiatives. Coordinate with OEMs, vendors, and contractors for equipment upgrades and AMC activities. Prepare and manage maintenance budgets, spares inventory, and CAPEX planning. Ensure safety compliance, LOTO procedures, and maintenance documentation. Skills & Competencies: Strong knowledge of robotic systems (ABB, KUKA, FANUC), PLCs (Siemens, Allen Bradley), and SCADA. Expertise in both mechanical and electrical maintenance of automated systems. Knowledge of welding processes (spot, MIG/MAG) and paint processes (CATHODIC, top coat, clear coat). Analytical mindset for downtime analysis and reliability engineering. Team leadership and shift management capabilities. How To Apply : - Send your Biodata on WhatsApp :- 9100049389 (Sub- Dy. Manager – Maintenance) Or Mail your CV on satish.t@olectra.com (Subject – Dy. Manager – Maintenance)