Dy. Manager - Bus Structure Production (Robotic Weld Shop)

Job Description

Dy. Manager Bus Structure Production (Robotic Weld Shop) Qualification: B. Tech(Mechanical/Production) Experience: 7+ Years Candidate Current Industry: Bus/ Truck/LCV/Large Commercial Vehicle Manufacturing Job Location: Olectra Greentech Plant , Hyderabad Team Size: 30+ Key Responsibilities: Robotic Welding Operations: Lead day-to-day operations of the robotic weld shop for bus body structures. Ensure uptime, productivity, and quality across all robotic welding cells (MIG/MAG, spot welding, arc welding). Automation & Robotics: Oversee programming(Teaching) of robotic systems (ABB, KUKA, Yaskawa, Fanuc). Troubleshoot issues related to robot paths, torch alignment, spatter control, and fixture accuracy. Structural Welding Quality: Ensure structural integrity and dimensional accuracy of bus frames and components. Implement weld inspections (visual, NDT) and coordinate with the quality team for defect analysis and resolution. Line Setup & Process Optimization: Plan and execute layout modifications, line balancing, and fixture/tooling enhancements. Apply lean tools (Kaizen, 5S, Poka-Yoke) for efficiency and safety improvements. Team Management: Supervise and develop weld shop engineers, robotic technicians, and operators. Conduct regular training on welding quality, robot safety, and best practices. Safety & Compliance: Ensure strict adherence to safety standards in high-risk welding zones. Comply with environmental, safety, and legal regulations for heavy manufacturing. New Model & Product Integration: Support new model introduction (NPI) and process validation for new bus platforms. Hands-on experience with robotic MIG/MAG welding, heavy-duty fixture setups, and robotic line commissioning Key Skills: Robotic welding (MIG/MAG) for heavy and complex structures Proficiency in robot programming (ABB, Fanuc, etc.) and welding automation systems Strong understanding of weld metallurgy, distortion control, and heat management Excellent leadership, problem-solving, and communication skills Familiarity with Industry 4.0, MES systems, and data-driven manufacturing How To Apply : - Send your Biodata on WhatsApp :- 9154297895 (Sub- Dy. Manager Structure Production) Or Mail your CV on Dy. Manager Paint Shop Production Qualification: B. Tech(Mechanical/Production) Experience: 7+ Years Candidate Current Industry: Bus/ Truck/LCV/Large Commercial Vehicle Manufacturing Job Location: Olectra Greentech Plant , Hyderabad Team Size: 25+ Responsibilities: Key Responsibilities: Oversee daily operations of the robotic paint shop, including primer, top coat, and finish processes. Ensure optimal performance of robotic painting equipment (ABB, FANUC, or similar). Lead preventive and predictive maintenance programs for paint robots and conveyor systems. Monitor paint consumption, quality metrics (DFT, gloss, adhesion, etc.), and cycle times. Implement lean manufacturing, Kaizen, and 5S practices for continuous improvement. Coordinate with R&D, Quality, and Production teams for new product introductions (NPIs) and color developments. Troubleshoot paint defects (sagging, orange peel, fisheye, etc.) and ensure root cause resolution. Ensure compliance with environmental, health, and safety standards, including VOC emissions and waste disposal norms. Lead and train a team of engineers, supervisors, and operators for skill enhancement. Prepare and manage budgets related to paint shop operations and CAPEX for new robotic systems. Key Skills & Competencies: Strong knowledge of robotic paint systems (ABB/FANUC/KUKA), PLCs, and automation controls. Expertise in paint chemistry and surface preparation. Analytical and problem-solving mindset for defect analysis. Good leadership and communication skills. Knowledge of ISO/TS 16949, IATF, and EMS norms. How To Apply : - Send your Biodata on WhatsApp :- 9100049389 (Sub- Dy. Manager – Structure Production ) Or Mail your CV on satish.t@olectra.com (Subject – Dy. Manager – Structure Production) Preferred candidate profile Perks and benefits