Director Process & Chemical Engineering

Company Description

Intrinsic Foundries is revolutionizing the way we view carbon emissions by converting them into high-value biochemicals using microalgae & yeast.

OVERVIEW

KEY RESPONSIBILITIES

• Develop and optimize scalable process systems from lab to commercial scale
• Lead process design, mass and energy balances, and process flow diagrams (PFDs) for carbon capture and algae-based bioprocessing
• Collaborate closely with PBR engineering teams to optimize cultivation parameters and reactor performance
• Work with laboratory teams to translate bench-scale findings into scalable process designs
• Coordinate with pilot plant teams to validate process parameters and scale-up strategies
• Interface with on-site deployment teams to ensure smooth technology transfer and implementation
• Establish process control strategies, critical process parameters (CPPs), and process analytical technology (PAT) frameworks
• Drive continuous improvement initiatives across all operational scales
• Develop technical documentation including batch records, SOPs, and process validation protocols
• Lead cross-functional technical reviews and troubleshooting initiatives

REQUIRED QUALIFICATIONS

• Advanced degree (MS/PhD) in Chemical Engineering, Biochemical Engineering, or related field
• 10+ years of experience in bioprocess engineering with demonstrated scale-up expertise
• Proven track record developing systems from lab scale (1-10L) through pilot (100-1000L) to commercial scale (>10,000L)
• Strong understanding of photobioreactor systems, algae cultivation, or microbial fermentation
• Experience with process simulation software (Aspen Plus, SuperPro Designer, or similar)
• Deep knowledge of unit operations, process integration, and downstream processing
• Excellent cross-functional collaboration and communication skills

PREFERRED QUALIFICATIONS

• Experience with carbon capture and utilization (CCU) technologies
• Background in precision fermentation or algae-based bioprocessing
• Knowledge of regulatory requirements (FDA, EPA, Biodiversity Authority) for bioprocessing facilities
• Experience commissioning and starting up bioprocessing facilities