Design Engineer

Job Description

Basic Details Organization Name: R.K. Control Instruments Pvt. Ltd. Industry: Control Valve Manufacturing Work Location: Thane West (Factory) Reports to: Design Manager Department: Design Working days: Saturday to Thursday Timing: 8:30 am to 5:30 pm Website: http://rkcipl.co.in Description a. Design and Development Design and develop Globe/Angle/ Butterfly control valve body, end connections & trim parts (contour & anti-cavitation multistage) as per ASME B16.34 / IBR/ API standard up to 2500 # pressure class in line with ASME Y 14.5 & releasing for manufacture. Design of multistep, multipath trim which can take pressure drop above 100 bar with noise control. Plug (Contour profile), cage guide as per characteristics. Calculate Trim exit flow area and velocity as per Valve CV. Value engineering to reduce cost of valves. Body thickness as per IBR/EN/ASME, bolting, Gaskets, pressure parts. Face to face standard globe valves considering ASME/ISA standards. Prepare and finalise 2D and 3D drawings for castings, housings, control valve assemblies and components. Document and control revision of the drawings, retrieve old/void drawings and ensure latest revision is available for production. FEA Analyzer Conducting Finite Element Analysis on New Development Products and reviewing them. CFD Analyzer Conducting Computational Fluid Dynamic Analysis and reviewing them. Conduct trials, identify specific change and make final modifications in components for routine production. Test and validate the produced valves. Design customised valves for Low Temperature and cryogenic service. Actuator selection & trip time. Develop valve sizing and selection programme as per ISA standards. b. Contract Review Technical study/Review of customer specification & control valve data sheet (CVDS) suggesting best material to suit pressure & temperature conditions (Cryogenic, NACE, Anti surge, Steam turbine bypass etc.) Interaction with sales department about deviation from specification. Metallurgy tests and other special tests requirements and preparation of ITP. Schematics for control valves as per trip time, Volume tank required. c. BOM Preparation & checking Select Material for trim, bolting, gasket, packing as per pressure & temperature, NACE, boiler, oil gas & hydrocarbon, CCGT power plant application. Considering galling, erosion. Generate ERP code of new parts & control valve. Prepare master hook up diagram (schematics) of positioner, solenoids as per logic of control valve i.e., fail close/open/freeze, required trip time etc. Catalogue, code and feed new material in ERP d. Process Engineering/Improvement Coordinate with customers for understanding their technical requirements and facilitating the internal departments for developing and improving the technical documents. Handle product development process involving planning, design execution, development, product/ component costing, cross-functional coordination, testing and release for production phases. Troubleshoot problems occurring in control valves Implement new projects regarding Process Improvement. Conduct product related trainings. Prepare and co-ordinate ISO related activity in the department. Specifications Minimum Requirements Education: BE (Mech.) Mandatory Experience: 1 to 4 years of experience from the control valve manufacturing industry. Skills/Competencies: AutoCAD 3D Modelling SolidWorks Knowledge of BOM Co-ordination Communication skills Attention to detail Desire to learn and upgrade constantly