Design Engineer - Foundry Tools / Pattern

Job Summary

Design Engineer Foundry Tools / Pattern

Key Responsibilities

• Design and develop patterns, cores, moulds, and tooling for foundry and casting applications.
  
• Create detailed CAD drawings, 3D models, and tooling layouts using industry-standard software.
  
• Interpret cast component drawings and convert requirements into effective tooling designs.
  
• Ensure compliance with foundry process requirements including shrinkage allowance, draft angles, gating, and riser systems.
  
• Collaborate with production, machining, and finishing teams to optimize designs for manufacturability, quality, and cost efficiency.
  
• Support tooling validation during production trials and troubleshoot casting or tooling-related issues.
  
• Modify tooling designs based on production feedback, defects, or process deviations.
  
• Maintain complete design documentation, tool change records, SOPs, and ensure adherence to quality standards.
  
• Stay updated on latest foundry tooling technologies, materials, and best design practices; recommend process improvements.
  

Required Skills & Qualifications

• Bachelor’s degree in Mechanical Engineering / Tool & Die / Manufacturing Engineering or equivalent.
  
• 2–10 years of experience in tooling or pattern design within the foundry/casting industry (experience flexible based on capability).
  
• Strong understanding of foundry tooling principles including pattern design, mould making, core design, gating & riser systems, casting defects, and shrinkage factors.
  
• Proficiency in CAD/3D modeling tools such as SolidWorks, Creo, NX, or AutoCAD.
  
• Good knowledge of machining processes, heat treatment, tooling materials, and production workflows.
  
• Ability to work cross-functionally and manage multiple projects within timelines.
  
• Strong problem-solving skills, attention to detail, and adaptability in a manufacturing environment.
  

Preferred / Nice to Have

• Experience in automotive casting, heavy engineering, or high-volume foundry tooling.
  
• Working knowledge of ISO standards.
  
• Exposure to tooling costing, lead-time optimization, and process improvement initiatives.