Design & Development- Head

Key Responsibilities

1. Product Design & Development

• Lead end-to-end product design of forged components as per customer requirements.
  
• Create CAD models and engineering drawings using AutoCAD, Windmill, NX-3D, etc.
  
• Interact with customers to ensure clarity and feasibility of design specifications.
  
• Conduct simulations, stress analysis, and prototype testing to validate designs.
  
• Ensure designs are cost-effective, manufacturable, and meet quality standards.
  

2. Process & Tooling Development

• Design forging dies, tools, and fixtures for new and existing products.
  
• Coordinate with toolmakers and production teams to improve die performance and life.
  
• Innovate forging process improvements to reduce defects and material wastage.
  
• Define and optimize heat treatment and machining parameters.
  

3. Project Management

• Manage NPD (New Product Development) project timelines and milestones.
  
• Collaborate with cross-functional teams to ensure timely and successful launches.
  
• Proactively identify and mitigate risks throughout the development cycle.
  

4. New Product Introduction (NPI)

• Oversee the entire NPI process from concept, feasibility, and development to full-scale production.
  
• Prepare and monitor development schedules in coordination with internal departments.
  
• Ensure smooth product handover to manufacturing teams.
  

5. Quality & Compliance

• Ensure all designs comply with relevant standards (ISO, ASTM, DIN, etc.).
  
• Work with QA to define inspection and testing protocols.
  
• Lead root cause analysis for design failures and implement corrective actions.
  

6. Cost & Efficiency Optimization

• Drive cost-reduction initiatives through design and process innovations.
  
• Optimize raw material usage and reduce process cycle times.
  
• Explore alternative materials and methods to enhance durability and reduce cost.
  

7. Innovation & Technology Advancement

• Monitor industry trends in forging technology, simulation, and material sciences.
  
• Implement cutting-edge design tools, simulation software, and automation techniques.
  
• Promote adoption of AI, digital tools, and advanced design methodologies.
  

8. Team Management & Training

• Lead, mentor, and grow the design and development team.
  
• Organize technical training to upgrade team skills in CAD, FEA, and related tools.
  
• Foster a culture of innovation, accountability, and continuous improvement.
  

9. Customer & Vendor Interaction

• Provide technical support to customers and address design-related concerns.
  
• Collaborate with vendors for sourcing materials and outsourced operations.
  
• Support sales and marketing during technical presentations or client meetings.