Job
Description
Mechanical Engineer experience in Li-Ion Battery Pack design, development and testing. (with automotive background) EDUCATION : • BE/B.TECH in Mechanical Engineering/equivalent EXPERIENCE : • 5 to 7 Years of experience in Mechanical design, development, prototype development and testing preferably having experience in automotive background. RESPONSIBILITIES : • Analyze the customer requirements, standards, product requirements and prepare detailed mechanical requirement specification. • Prepare mechanical design for Battery pack assembly – Plastic enclosures, sheet metal brackets, Die-cast part, Busbars, Insulation sheet design, sealing, assembly techniques, etc. using SolidWorks. • Estimation of effort and planning for Mechanical design and development. • Coordinate with Circuit team to prepare design layout for electrical components like – Circuit board, relay, fuse, wiring harness, etc. • Perform design calculations like clearance-creepage, stack-up analysis, glue dozing quantity, screw selection based on strength, Thermal calculations, gasket or sealant design etc. • Apply Design For Manufacturing and Design For Assembly guidelines in the design to meet manufacturing and Assembly requirements • Plan/strategize for the required analysis for analytical verification of concepts. • Analyze the Risk in the design by FMEA methodology in accordance with AIAG-VDA approach. • Prepare 2D Manufacturing drawings, conduct tolerance stack-up studies. • Prepare test plans, test cases and testing of battery components to confirm the requirements. SKILLSETS : • Experience in executing the Automotive project as per process standard – IATF16949 • Experience in completing at least one product from Requirements to mass production • Expertise in SolidWorks CAD Software and knowledge in any simulation software • Experience in plastic, sheetmetal, Busbar, sealing design and Die-casting. • Exposure in thermal cooling design techniques. • Knowledge in material selection based on various properties. • Experience in sealing design techniques based on Ingress protection (IP) rating • Experience in GD&T and Tolerance Stack-up studies • Knowledge in design/product validation testing • Exposure in manufacturing techniques – Injection molding, stamping, machining, etc. • Knowledge of automotive & Li-Ion Battery test and regulatory standards – ISO, IEC, UN
