296 Die Casting Jobs

As a highly skilled and experienced Manufacturing Operations Engineer with a strong focus on New Product and Part Development, your role involves driving manufacturability, cost-efficiency, and scalability of new products from concept through production launch. You will collaborate with cross-functional teams to ensure the smooth integration of new parts into production while maintaining a strong focus on quality, timing, and cost. Key Responsibilities: - Collaborate with R&D, Product Design, and Supply Chain teams to embed Design for Manufacturability (DFM) and Design for Assembly (DFA) principles early in the product lifecycle. - Lead manufacturing readiness reviews and process capability studies for new parts and products. - Develop, validate, and optimize manufacturing processes, tooling, and fixtures for new components and assemblies. - Own process development plans including process flow diagrams, PFMEAs, control plans, and work instructions. - Interface with suppliers to support the development, qualification, and industrialization of externally manufactured components. Launch & Scale-Up: - Support pilot builds, prototypes, and low-rate initial production to validate manufacturing feasibility. - Coordinate with production teams for a smooth transition of new parts/products into full-scale manufacturing. - Monitor process KPIs during ramp-up and initiate continuous improvement actions. Cross-functional Collaboration & Technical Leadership: - Act as the technical liaison between engineering, quality, supply chain, and operations for all NPI and part development activities. - Participate in design reviews, change management processes, and mentor junior engineers. - Support knowledge transfer across engineering and production teams. Quality, Compliance & Documentation: - Ensure new parts and processes meet quality, safety, and regulatory requirements. - Create and maintain necessary documentation including process validation reports, FAI, and PPAP/FAIR packages. - Support root cause analysis and corrective actions for quality issues. Required Qualifications: - Education: Bachelor's degree in Mechanical, Manufacturing, Industrial, or related Engineering field. Master's degree is a plus. - Experience: 5-15 years in a manufacturing engineering role with a focus on new product development. - Technical Skills: Knowledge of DFM/DFA, process validation, GD&T, statistical analysis tools, CAD software, manufacturing methods, quality tools, ERP/MES systems. Preferred Qualifications & Certifications: - Lean Six Sigma Green/Black Belt - PMP or experience with structured project management - Experience working in APQP or stage-gate product development environments - Exposure to Industry 4.0 and smart manufacturing tools,

Strong understanding of alloy wheel manufacturing processes (LPDC/HPDC and CNC/VMC/EDM machining). Manage all tool room activities of tool maintenance, repair, Jigs/Fixtures/Molds/Dies and new tool development. Maintain inventory of spare parts.

Job Description: Role & Responsibilities: Lead and manage end-to-end foundry operations, ensuring efficient production of cast components (Cylinder Liners, Blocks, Custom Cast Parts). Plan and control the entire melting, molding, pouring, fettling, and heat treatment process. Ensure adherence to quality standards (IATF 16949:2016) and implement strict process control mechanisms. Manage raw material procurement, charge mix preparation, and melting efficiency for various casting grades. Optimize production processes to reduce scrap, rework, and rejection rates. Implement and maintain preventive maintenance schedules in coordination with maintenance teams. Drive safety, housekeeping (5S), and environmental compliance within foundry operations. Coordinate with design, CNC, and quality teams for casting feasibility and production flow. Lead a large team of supervisors, engineers, and workers to meet production targets. Continuously review and implement best practices, including lean manufacturing and process automation. Maintain cost controls while ensuring timely delivery and inventory management. Preferred Candidate Profile: 1217 years of hands-on foundry experience, with at least 5+ years in a leadership role. In-depth knowledge of centrifugal and sand casting processes. Exposure to production of high-precision parts like cylinder liners or engine blocks. Strong command over metallurgical properties, process parameters, and defect analysis. Effective team leader with good communication and planning skills. Familiarity with modern foundry equipment and tools such as spectrometers, molding lines, CNC interfaces.

To minimize the rejection and rework Online die problem solve All tool room M/s operating Surface grinder, Milling M/c, Lathe M/c, Radial Drilling M/c. Arc welding work for die maintenance Work for die polishing and die spotting Required Candidate profile To maintain by the 4M system To maintain housekeeping by 5s system To awareness safety precautions To improve the machine quality for product & operator

Quality Management System (QMS) Establish, implement, and maintain ISO 9001 / IATF 16949 quality systems. Ensure compliance with customer-specific requirements, statutory and regulatory standards. Drive continual improvement through QMS audits, reviews, and corrective actions. 2. Incoming & Supplier Quality Develop and enforce quality standards for raw materials, alloys, and consumables. Audit and evaluate suppliers; ensure defect-free material supply. Work with suppliers to resolve NCRs (Non-Conformance Reports) and implement preventive actions. 3. In-Process Quality (PDC & CNC) Monitor and control process parameters in Pressure Die Casting (shot monitoring, porosity control, die temperature, metal quality). Establish in-process inspection systems in CNC / CMC machining (tool wear monitoring, dimensional accuracy, SPC). Implement Poka-Yoke and mistake-proofing methods to eliminate recurring defects. Lead problem-solving activities (8D, Why-Why, FMEA). 4. Final Inspection & Customer Quality Define acceptance standards and ensure zero-defect dispatch to customers. Handle customer complaints, warranty issues, and coordinate corrective / preventive actions. Conduct PPAP, APQP, and other NPD (New Product Development) quality requirements. Represent the company in customer audits and quality reviews. 5. Team & Training Lead and develop the quality team (engineers, inspectors, and technicians). Conduct training on quality tools 5S, SPC, MSA, FMEA, PPAP, 7QC tools. Foster a culture of quality ownership across production teams. 6. Continuous Improvement & Data Analysis Monitor key quality KPIs: rejection %, customer PPM, internal scrap, COPQ (Cost of Poor Quality). Analyze quality data using SPC, Minitab, or similar tools. Drive Kaizen, Lean, and Six Sigma projects to reduce defects and cost. 7. Health, Safety & Environment Ensure compliance with safety standards during casting, machining, and inspection processes. Promote safe handling of molten metal, die maintenance, and machining operations.

Senior Tool Designer - Die Casting Division Job Description: ROLES & RESPONSIBLITIES: Create detailed 3D models and 2D drawings for HPDC dies , trimming tools, and fixtures using Creo . Ensure designs meet GD&T, customer specifications, and manufacturability standards. Make design improvements based on trial feedback, tool life analysis, and production issues. Apply standard die design practices to ensure ease of manufacturing and maintenance. Work closely with tool manufacturing teams for smooth execution of new tool projects. Maintain detailed design files, revision history, and BOMs in line with ISO/AS9100 documentation. Provide technical guidance to junior designers and toolmakers on Creo usage and design concepts. Participate in customer technical discussions to finalize tool design concepts. Keep updated with latest developments in Creo software , die casting materials, and tool manufacturing methods. Preferred Industry: REQUIRED SKILL: Expert-level proficiency in Creo Parametric & Autocad (3D modeling, detailing, assembly management) Software skills in Mold flow analysis ( Magma, Flow 3D, Cast designer or other softwares ). Strong problem-solving, communication , and project management skills. Required Experience, Skills And Qualifications: REQUIRED KNOWLEDGE: Strong knowledge of aluminium HPDC tooling concepts and design principles. Proficiency in mold flow analysis software (MAGMASoft, Autocad, etc.) preferred.

GRAVITY ALUMINIUM DIE CASTING MOLDS AND CORES MAINTENANCE SHIFT WORKING - 3 SHIFTS

As a Design Engineer in the Tool Room department at Ludhiana, your role involves designing and developing dies, fixtures, and tools according to the specifications provided by the Design Head. **Key Responsibilities:** - Conduct 2D/3D modeling and simulations of dies, tools, and fixtures. - Support die maintenance and implement corrective design actions. - Coordinate with suppliers for outsourced designs and ensure timely approvals. - Improve designs to reduce cycle time and increase productivity. - Provide technical support to the manufacturing team for die design queries. - Maintain PLM uploads, documentation, and statutory compliance. - Participate in Kaizen, TPM, and other improvement initiatives. - Attend trainings to enhance technical skills. **Qualifications & Skills:** - B.E. / B.Tech in Mechanical Engineering. - 12 years of experience in Automobile/Auto Component R&D/Design/Testing. - Knowledge of press/die casting, fixtures, gauges design. - Proficiency in CAD, CAM, 2D & 3D modeling. Please feel free to contact us for any further information or to apply: - Email: lifesolutions1@yahoo.co.in - Phone: 81467 11166, 94643 66899 This is a full-time position that requires in-person work at the Ludhiana location.,

Position 1: Production Manager - Mould Design for Japanese MNC - TADA Sri City (High Pressure Die Casting - Aluminum Die Casting) Position Title: Production Manager - Mold design experience Department: Production Reporting To: Plant Head Location: Sricity, TADA, Andhra Pradesh Industry: Manufacturing / High Pressure Die Casting (Aluminum Die Casting) Job Summary: We are seeking a highly skilled Production Manager with expertise in Mold Design and manufacturing processes to oversee production operations and ensure product quality and efficiency. Key Responsibilities: 1. Lead and manage the production team to achieve production targets while maintaining quality standards. 2. Plan, implement, and monitor manufacturing processes for die casting (HPDC) and injection molding. 3. Design, review, and optimize molds for production efficiency and product quality. 4. Coordinate with design, engineering, and quality teams to ensure smooth workflow and timely delivery. 5. Implement process improvements and cost-reduction initiatives. 6. Ensure compliance with safety, environmental, and quality standards 7. Train and mentor production staff on mold design and manufacturing best practices.. Qualifications: Education Bachelor's degree/Diploma in Mechanical Engineering or a related field.. Key Competencies: Strong knowledge of die casting (HPDC) and injection mold processes. Proven experience in mold design and production management. Minimum 1015 years of relevant experience in manufacturing operations. Excellent leadership, communication, and problem-solving skills. Ability to work under deadlines and manage multiple projects efficiently. Position 2: Engineer / Sr Engineer - Electrical Maintenance TADA Sri City (High Pressure Die Casting - Aluminum Die Casting) Position Title : Engineer / Sr Engineer - Electrical Maintenance Department : Maintenance Reporting To: Maintenance Manager Location : Sricity, TADA, Andhra Pradesh Industry : Manufacturing / High Pressure Die Casting (Aluminum Die Casting) Job Summary: We are seeking a skilled Electrical Maintenance Engineer to ensure the efficient operation of electrical systems in high-pressure die casting machinery. The ideal candidate will be responsible for troubleshooting, maintaining, and improving electrical systems to minimize downtime and ensure optimal performance. Key Responsibilities: Troubleshoot, repair, and maintain electrical systems of high-pressure die casting machines, including PLCs, HMIs, motors, drives, sensors, and control panels. Perform preventive and predictive maintenance on electrical systems to minimize unplanned downtime. Diagnose and resolve electrical faults in hydraulic, pneumatic, and mechanical systems. Ensure compliance with electrical safety standards and regulations (e.g., NEC, OSHA). Collaborate with the engineering team to implement automation and process improvements. Maintain accurate records of maintenance activities, including work orders and equipment history. Train and guide junior technicians on best practices and safety protocols. Participate in root cause analysis (RCA) to identify and resolve recurring electrical issues. Study & troubleshoot electrical circuit drawings Die cast machine maintenance & breakdown analysis Kaizen implementation & process improvement Power changeover & monitoring Prepare maintenance documents & ensure safety compliance Support machine shop & utility maintenance. Qualifications: Education: Diploma holders/Bachelor's degree in Electrical Engineering or a related field. Experience: 5-8 years of experience in electrical maintenance, preferably in high-pressure die casting or a similar manufacturing environment. Hands-on experience with PLCs (Siemens, Allen Bradley, etc.), VFDs, and control systems. Skills: Strong troubleshooting and problem-solving skills. Proficiency in reading electrical schematics and diagrams. Knowledge of safety standards and regulations. Familiarity with TPM, 5S, and lean manufacturing principles. Attention to detail and a proactive approach to maintenance. Ability to work under pressure and meet tight deadlines. Strong analytical and technical skills. Willingness to work in shifts and overtime as required. Working Conditions: The Work environment may involve exposure to high temperatures, noise, and heavy machinery. Use of personal protective equipment (PPE) is mandatory.

Role Overview : The Core Shop Supervisor will manage the daily operations of the core-making area in an iron casting foundry. This includes overseeing production, ensuring quality control, maintaining safety standards, and leading a team to meet production goals. Key Responsibilities : Supervise core-making operations and team to ensure quality and efficiency. Manage the production schedule and troubleshoot any core quality or equipment issues. Ensure adherence to safety and compliance standards. Maintain equipment, manage material inventory, and reduce waste. Collaborate with other departments (molding, casting, etc.) to ensure smooth workflow. Monitor core quality and implement corrective actions as needed. Qualifications : 3-5 years of experience in a foundry or manufacturing environment, with supervisory experience. Knowledge of core-making processes and materials (sand, resins, etc.). Strong leadership, problem-solving, and communication skills. Ability to ensure safety compliance and process improvement. Interested candidate can share your CV to hr2@klrf.in / recruitment@klrf.in Contact Person: Ms.Vaishnavi Contact Number: 7539976131, 7539974638

Handling Melting, Moulding, Core Shop (Cold Box), Core Shop (Shell Core), Fettling. Achieve production targets Rejection Control Cost Control Maintenance Process Improvements New process improvements to increase the efficiency of production Required Candidate profile Sound knowledge on all round production of a foundry unit Knowledge on cost control, wastage reduction, various manufacturing defects, equipments handling, all critical maintenance related methods.

Designing and developing punching tools and dies Managing die drawings as per customers part design requirements Collaborating with tool room and other internal groups to manage tooling from initial designs through the tool build and roll form trials Required Candidate profile DO NOT CONTACT RECRUITERS DIRECTLY ,APPLY ON NAUKRI AND RECRUITERS WILL GET BACK TO YOU

Designing and developing punching tools and dies Managing die drawings as per customers part design requirements Collaborating with tool room and other internal groups to manage tooling from initial designs through the tool build and roll form trials Required Candidate profile DO NOT CONTACT RECRUITERS DIRECTLY ,APPLY ON NAUKRI AND RECRUITERS WILL GET BACK TO YOU

Designing and developing punching tools and dies Managing die drawings as per customers part design requirements Collaborating with tool room and other internal groups to manage tooling from initial designs through the tool build Required Candidate profile DO NOT CONTACT RECRUITERS DIRECTLY ,APPLY ON NAUKRI AND RECRUITERS WILL GET BACK TO YOU

To minimize the rejection and rework Online die problem solve All tool room M/s operating Surface grinder, Milling M/c, Lathe M/c, Radial Drilling M/c. Arc welding work for die maintenance Work for die polishing and die spotting Required Candidate profile To maintain by the 4M system To maintain housekeeping by 5s system To awareness safety precautions To improve the machine quality for product & operator

Designing and developing punching tools and dies Managing die drawings as per customers part design requirements Collaborating with tool room and other internal groups to manage tooling from initial designs through the tool build and roll form trials Required Candidate profile DO NOT CONTACT RECRUITERS DIRECTLY ,APPLY ON NAUKRI AND RECRUITERS WILL GET BACK TO YOU

Designing and developing punching tools and dies Managing die drawings as per customers part design requirements Collaborating with tool room and other internal groups to manage tooling from initial designs through the tool build and roll form trials Required Candidate profile DO NOT CONTACT RECRUITERS DIRECTLY ,APPLY ON NAUKRI AND RECRUITERS WILL GET BACK TO YOU

Designing and developing punching tools and dies Managing die drawings as per customers part design requirements Collaborating with tool room and other internal groups to manage tooling from initial designs through the tool build and roll form trials Required Candidate profile DO NOT CONTACT RECRUITERS DIRECTLY ,APPLY ON NAUKRI AND RECRUITERS WILL GET BACK TO YOU

Designing and developing punching tools and dies Managing die drawings as per customers part design requirements Collaborating with tool room and other internal groups to manage tooling from initial designs through the tool build and roll form trials Required Candidate profile DO NOT CONTACT RECRUITERS DIRECTLY ,APPLY ON NAUKRI AND RECRUITERS WILL GET BACK TO YOU

Designing and developing punching tools and dies Managing die drawings as per customers part design requirements Collaborating with tool room and other internal groups to manage tooling from initial designs through the tool build and roll form trials Required Candidate profile DO NOT CONTACT RECRUITERS DIRECTLY ,APPLY ON NAUKRI AND RECRUITERS WILL GET BACK TO YOU

Designing and developing punching tools and dies Managing die drawings as per customers part design requirements Collaborating with tool room and other internal groups to manage tooling from initial designs through the tool build and roll form trials Required Candidate profile DO NOT CONTACT RECRUITERS DIRECTLY ,APPLY ON NAUKRI AND RECRUITERS WILL GET BACK TO YOU

Designing and developing punching tools and dies Managing die drawings as per customers part design requirements Collaborating with tool room and other internal groups to manage tooling from initial designs through the tool build and roll form trials Required Candidate profile DO NOT CONTACT RECRUITERS DIRECTLY ,APPLY ON NAUKRI AND RECRUITERS WILL GET BACK TO YOU

Designing and developing punching tools and diesManaging die drawings as per customers part design requirementsCollaborating with tool room and other internal groups to manage tooling from initial designs through the tool build and roll form trials Required Candidate profile DO NOT CONTACT RECRUITERS DIRECTLY ,APPLY ON NAUKRI AND RECRUITERS WILL GET BACK TO YOU

Designing and developing punching tools and diesManaging die drawings as per customers part design requirementsCollaborating with tool room and other internal groups to manage tooling from initial designs through the tool build and roll form trials Required Candidate profile DO NOT CONTACT RECRUITERS DIRECTLY ,APPLY ON NAUKRI AND RECRUITERS WILL GET BACK TO YOU

Designing and developing punching tools and diesManaging die drawings as per customers part design requirementsCollaborating with tool room and other internal groups to manage tooling from initial designs through the tool build and roll form trials Required Candidate profile DO NOT CONTACT RECRUITERS DIRECTLY ,APPLY ON NAUKRI AND RECRUITERS WILL GET BACK TO YOU