AGM / DGM - Project - SMS - Integrated Steel Plant

Operations Management

• Oversee melt shop and caster operations, including Sinter Plant, Blast Furnace, Corex, Steel Melting Plant (Caster & EAF), and commissioned LRF and Vacuum Degassing units.
• Manage planning, operations, ladle management, quality, safety, and breakdown management for EOF, LRF, VD, and CCM as Senior Shift In-charge.
• Liaise with various agencies to ensure smooth production and resolve operational issues.
• Develop technology charts for various alloy steel grades.
• Coordinate shutdown activities of Steel Melt Shop with multiple departments.
• Manage steel melt shop project lifecycle: monitoring, execution, erection, commissioning, start-up, and production.
• Handle production planning, quality assurance, profitability analysis, budgeting, and cost optimization.
• Plan manpower, training, CAPEX, fixed and variable costs for iron zone projects.

Project Management

• Lead greenfield and brownfield projects in core industries, ensuring completion within time and budget constraints.
• Finalize technical specifications, issue enquiries, evaluate offers, conduct techno-commercial discussions, place orders, and plan projects.
• Supervise project execution, material procurement, vendor development, and equipment installation & commissioning.
• Manage spares and refurbishment equipment for Blast Furnace, Sinter Plant, HBI, EAF, and Caster projects.
• Oversee material handling equipment projects including Barge Unloaders, Grab Buckets, EOT Cranes, and Gantry Cranes.

Plant Engineering & Upgradation

• Execute plant upgradation, debottlenecking, and expansion projects aimed at increasing production capacity.
• Optimize equipment layout during engineering to minimize piping, improve drainage, and enhance operational efficiency.
• Develop and manage systems integrating people and materials for efficient, safe, and timely project completion.

Strategic Planning & Cost Control

• Formulate strategic plans to meet project completion targets and reduce costs.
• Innovate project execution methods to avoid schedule and budget overruns without compromising quality.
• Source alternative indigenous materials to reduce project cost and timelines.

Installation & Commissioning

• Supervise installation, commissioning, and trial runs of plant equipment ensuring performance targets are met.
• Identify bottlenecks during projects and implement corrective actions.
• Ensure effective site management, discipline, safety, and timely project delivery.

Quality Assurance

• Mentor and guide quality-related activities and resolve routine and non-routine issues with cross-functional teams.
• Conduct internal audits, root cause analysis, troubleshooting, and reviews to maintain ISO 9000 standards.
• Train teams on quality tools, process improvement, and stability enhancement.

Contract & Coordination Management

• Prepare technical requisitions and tender documents.
• Evaluate technical offers, conduct techno-commercial negotiations, and finalize contracts aligned with project schedules.
• Manage techno-commercial disputes and clarifications during project execution.
• Network with consultants and maintain relationships with statutory authorities for required approvals.

Manpower & Team Management

• Lead, mentor, and monitor team performance to ensure operational efficiency and achievement of targets.
• Ensure adherence to quality procedures and foster a harmonious work environment.
• Resolve interpersonal conflicts and encourage team collaboration.

Soft Skills

• Team player with excellent negotiation skills.
• Strong project management capabilities.
• Ability to work under pressure in challenging environments and tight deadlines.
• Effective interpersonal and communication skills.