Senior Executive - Production//Naidupeta//Gauribidanur

Role & responsibilities

Job Purpose:

To ensure smooth and efficient operations of the AAC block production process in the assigned shift. Responsible for meeting production targets with optimal quality, safety, and resource utilization.

Key Responsibilities:

1. Shift Operations:

• Plan and execute daily production activities as per the production schedule.
• Monitor the operation of key equipment such as slurry preparation, pouring, cutting, autoclaving, and Segregation.
• Ensure optimum utilization of manpower, machines, and materials during the shift.

2. Quality Monitoring:

• Ensure production of AAC blocks meets quality standards and BIS specifications.
• Coordinate with the Quality department to take immediate corrective actions on any quality deviations.
• Minimize rejections and wastage.

3. Manpower Management:

• Supervise and manage shift operators, technicians, and contract labour.
• Assign tasks, monitor performance, and ensure discipline and safety among the team.
• Provide basic training and support to the operators on SOPs and quality practices.

4. Coordination & Communication:

• Coordinate with Maintenance, Quality, and Utility departments for smooth plant operations.
• Handover proper shift reports to the incoming shift and report abnormalities to senior management.

5. Production Documentation:

• Maintain daily shift production logs, downtime records, material usage logs, and manpower deployment sheets.
• Ensure accurate ERP/Excel data entry for shift-wise production and performance tracking.

6. Safety & Compliance:

• Ensure strict adherence to plant safety guidelines and SOPs.
• Report and respond to near-miss incidents or accidents.
• Maintain cleanliness and follow 5S practices in the work area.

7. Continuous Improvement:

• Participate in improvement initiatives such as Kaizen, Lean Manufacturing, and TPM.
• Suggest and implement cost-saving and process improvement ideas.

Key Skills Required:

• Thorough understanding of AAC block manufacturing process
• Strong leadership and team management capabilities
• Good problem-solving and decision-making skills
• Knowledge of BIS standards and production documentation
• Familiarity with ERP systems and MS Office
• Awareness of safety, quality, and productivity principles