Senior Engineer - SMPS - EV Industry

Role & responsibilities

The SMPS Shift In-charge will be responsible for overseeing the shift operations of the SMPS (Switched-Mode Power Supply) assembly and testing line within the EV manufacturing facility. This role demands strong expertise in lean manufacturing principles, quality management systems, inventory control using SAP, and structured problem-solving techniques. The ideal candidate will ensure smooth production flow, adherence to quality standards, and continuous improvement in operational efficiency.

Key Responsibilities:

• Oversee end-to-end manufacturing of SMPS,& DC chargers,.
• Plan and execute daily production schedules while ensuring optimal utilization of manpower and resources.
• Ensure on-time product delivery with quality assurance in line with ISO 9001 standards.
• Lead deployment of new product lines, including technology transfer and localization.
• Coordinate with cross-functional teams (design, procurement, quality) for smooth product integration and ramp-up.
• Execute Lean manufacturing and Six Sigma initiatives to reduce waste, rework, and downtime.
• Perform RCA, CAPA, and 8D analysis for customer complaints and internal issues.
• Implement Poka-Yoke and SPC-based process control for key operations.
• Lead a team of operators and technicians; conduct regular skill assessments.
• Deploy and maintain DOJO Room training modules for operator upskilling.
• Review SOPs and WI (Work Instructions) to standardize operations.
• Monitor inventory and material movement using Visual Management techniques, ensuring WIP and FG optimization.
• Participate in customer audits and presentations showcasing improvements and KPIs.

Preferred candidate profile

• Strong knowledge of SMPS Telecom and manufacturing processes
• Hands-on experience with Lean, IPC, 5S, and Six Sigma tools
• RCA, CAPA, and 8D methodology expertise
• Proficiency in SAP, Excel, and Visual Management Systems
• Strong leadership, training, and communication skills