Production Engineer

Role Purpose

We are seeking an experienced and detail-oriented Production Engineer with a strong background in production planning, raw material management, and sheet metal fabrication for aluminium, stainless steel (SS), and mild steel (MS) high-grade steels. The ideal candidate will oversee production processes, manage manpower, and ensure timely delivery of quality products, maintaining efficiency and cost-effectiveness. They must have the capability to manage the production of multiple orders simultaneously.

Job Tasks, Duties, Responsibilities (TDR)

1. Bill of Materials (BOM) Management:

• Prepare and manage detailed BOM for all projects.
• Ensure accuracy and alignment with design specifications.

2. Raw Material Planning:

• Plan and procure raw materials for production requirements.
• Coordinate with suppliers to maintain adequate stock levels.

3. Production Scheduling:

• Develop and execute production schedules to meet deadlines.
• Monitor and adjust schedules to accommodate priorities and unforeseen delays.

4. Product Costing:

• Analyse production costs and recommend cost-reduction measures.
• Prepare cost estimates for new products and modifications.

5. Tooling and Fabrication:

• Design and maintain tooling for sheet metal fabrication.
• Oversee processes involving laser cutting, bending machines, and tool room operations.

6. Job Card and Batch Tracking:

• Manage job cards for production batches.
• Track and document the progress of batches through each production stage.

7. Daily Production Reports:

• Prepare and present daily production and progress reports to management.

8. Manpower Planning:

• Allocate manpower resources effectively to maximize productivity.
• Plan shifts and address workforce needs as per production demands.

9. Work in Progress (WIP) Stock Maintenance:

• Monitor and maintain accurate records of WIP stock.
• Ensure smooth transition between production stages.

10. Job Prioritization:

• Assess and prioritize jobs in alignment with project deadlines and company objectives.

11. Order Management:

• Effectively manage and oversee the production of multiple orders simultaneously.
• Ensure all orders are completed accurately and on schedule without compromising quality.

12. Compliance and Quality Assurance:

• Adhere to quality standards and production protocols.
• Implement corrective actions for any deviations or issues.

Key Result Areas

1. Production Efficiency:

• Meet or exceed production targets while maintaining optimal resource utilization.

2. Order Fulfillment:

• Timely and accurate completion of multiple orders without delays.

3. Cost Optimization:

• Achieve cost-saving goals in raw material procurement, production, and tooling.

4. Quality Standards:

• Ensure all products meet predefined quality parameters and standards.

5. WIP and Inventory Control:

• Maintain accurate WIP stock records and minimize excess inventory.

6. Manpower Productivity:

• Efficient allocation and utilization of manpower to achieve maximum productivity.

7. Reporting and Communication:

• Provide precise and timely daily production and progress reports to stakeholders.

8. Tool and Machine Management:

• Ensure all tools and machinery are maintained in optimal working condition with minimal downtime.

Job Specification Competencies

• Technical Skills:
• Proficiency in sheet metal fabrication for aluminum, SS, and MS high-grade steels.
• Expertise in BOM preparation, product costing, production scheduling, and tooling design.
• Problem-Solving:
• Strong analytical skills to resolve production-related issues effectively.
• Project Management:
• Ability to prioritize tasks and manage multiple production orders simultaneously.
• Communication:
• Effective verbal and written communication for interdepartmental coordination.
• Leadership:
• Proven ability to lead teams and plan manpower resources effectively.

Supervision & Monitoring

• Oversee production floor activities and ensure compliance with schedules and quality standards.
• Monitor the performance of machinery and production processes.