Production Engineer

Role Purpose

We are seeking an experienced and detail-oriented Production Engineer with a strong background in production planning, raw material management, and sheet metal fabrication for aluminium, stainless steel (SS), and mild steel (MS) high-grade steels. The ideal candidate will oversee production processes, manage manpower, and ensure timely delivery of quality products, maintaining efficiency and cost-effectiveness. They must have the capability to manage the production of multiple orders simultaneously.

Job Tasks, Duties, Responsibilities (TDR)

1.

• Prepare and manage detailed BOM for all projects.
• Ensure accuracy and alignment with design specifications.

2.

• Plan and procure raw materials for production requirements.
• Coordinate with suppliers to maintain adequate stock levels.

3.

• Develop and execute production schedules to meet deadlines.
• Monitor and adjust schedules to accommodate priorities and unforeseen delays.

4.

• Analyse production costs and recommend cost-reduction measures.
• Prepare cost estimates for new products and modifications.

5.

• Design and maintain tooling for sheet metal fabrication.
• Oversee processes involving laser cutting, bending machines, and tool room operations.

6.

• Manage job cards for production batches.
• Track and document the progress of batches through each production stage.

7.

• Prepare and present daily production and progress reports to management.

8.

• Allocate manpower resources effectively to maximize productivity.
• Plan shifts and address workforce needs as per production demands.

9.

• Monitor and maintain accurate records of WIP stock.
• Ensure smooth transition between production stages.

10.

• Assess and prioritize jobs in alignment with project deadlines and company objectives.

11.

• Effectively manage and oversee the production of multiple orders simultaneously.
• Ensure all orders are completed accurately and on schedule without compromising quality.

12.

• Adhere to quality standards and production protocols.
• Implement corrective actions for any deviations or issues.

Key Result Areas

Production Efficiency:

• Meet or exceed production targets while maintaining optimal resource utilization.

Order Fulfillment:

• Timely and accurate completion of multiple orders without delays.

Cost Optimization:

• Achieve cost-saving goals in raw material procurement, production, and tooling.

Quality Standards:

• Ensure all products meet predefined quality parameters and standards.

WIP and Inventory Control:

• Maintain accurate WIP stock records and minimize excess inventory.

Manpower Productivity:

• Efficient allocation and utilization of manpower to achieve maximum productivity.

Reporting and Communication:

• Provide precise and timely daily production and progress reports to stakeholders.

Tool and Machine Management:

• Ensure all tools and machinery are maintained in optimal working condition with minimal downtime.

Job Specification Competencies

• Technical Skills:

• Proficiency in sheet metal fabrication for aluminum, SS, and MS high-grade steels.
• Expertise in BOM preparation, product costing, production scheduling, and tooling design.

• Problem-Solving:

• Strong analytical skills to resolve production-related issues effectively.

• Project Management:

• Ability to prioritize tasks and manage multiple production orders simultaneously.

• Communication:

• Effective verbal and written communication for interdepartmental coordination.

• Leadership:

• Proven ability to lead teams and plan manpower resources effectively.

Supervision & Monitoring

• Oversee production floor activities and ensure compliance with schedules and quality standards.
• Monitor the performance of machinery and production processes.