Process Safety Engineer

Title

Process Safety Engineer

Minimum

Education

B.Tech / B.E. Chemical,

Specialization in Process Safety Engineering for Offshore, Oil & Gas, Refinery, Petrochemical, Chemical preferred

Minimum Experience

10-15 years of Safety engineering experience in Oil & Gas, Refinery, Petrochemical, Chemical industry.

Established capability to lead engineering team at home office and co-ordination with site office and Client.

Job Knowledge

• Extensive experience in the execution of major capital projects.
• Experience of process safety on floating production systems, LPG and LNG Storage and Treatment, BOP
• Hazardous Area Classification Drawing
• PSV -evaluation of various scenarios, flare network sizing and calculations
• Conducting Process Safety Audits
• Develop and implement Process Safety Concepts
• Conversant with the Engineering Stds such as NORSOK and DNVGL-OS, API, NFPA, ASME, BS / EN etc. and Client Stds such as SHELL, ARAMCO, MOBIL, NMA and DNV Class rules etc. in offshore oil & gas industry
• Ensure quality by adherence to companys quality document and regular check of work done by juniors
• Project management and control procedures
• Process Safety workflow and interdisciplinary co-ordination
• Exposure in multidisciplinary working environment
• Process Deliverables for Conceptual, FEED and EPC projects

Work Assignments

Complete or supervise completion of the following:

• Working safety design experience in Petrochemicals, Oil and Gas and Chemicals is a must and hands on experience in Specialty/Fine chemicals will be an added advantage
• Preparation of Hazardous Area Classification Schedule and Drawing
• Process safety design for Production system such as crude oil, produced water treatment, water injection, condensate treatment
• Process safety design for Utility system such as Potable water, sea water, closed cooling water, compressed air, instrument air, nitrogen, flare and vent, closed drain, chemical injection, fuel gas treatment,
• Preparation of Safety Design Basis and various Safety Philosophies
• Review / provide guidance for preparation of all discipline engineering and design deliverables including P&ID, datasheets.
• Support in Process Optimization Studies & including Process Simulation Modelling.
• Sizing of safety valve, calculation reports (using spreadsheets, Aspen, Hysys etc.) and its presentation to client
• Sizing of flare network and its report using standard tools like Hysys, FlareNet etc.
• Preparation of Risk Assessment reports, Health Risk Assessment, Emergency Response Plan, MSDS, Passive Fire Protection Drawings, Fire & Explosion Index, Chemical Exposure Index, Escape Routes, Safety Equipment Layouts /PPE Specifications
• Participate in Design Review, 3D Model, P&IDs,
• Experience in HAZID/HAZOP/SIL/LOPA/Bow-Tie Analysis, PHSER/QRA/Dispersion Studies & act as Scribe when required
• Perform inter-discipline squad checks
• Site surveys, Collection of data from site
• Awareness of Technical audits and quality reviews
• Site pre-commissioning activities and engineering support
• Deal with process licensors, vendor and lead the process review / discussion with Clients as required.
• Prepare with cost/manpower estimates, bid evaluations and project proposals