8 Poke Yoke Jobs

About the company: Yuzhan Technology (India) Pvt Ltd, part of the Foxconn Industrial Internet (FII) group, is a leading global electronics manufacturer. With operations in over 30 smart factories worldwide and a strong presence in Tamil Nadu, India, we are expanding rapidly and offering exciting career opportunities. As a subsidiary of Hon Hai Technology Group (Foxconn), Yuzhan plays a key role in manufacturing electronic components, including display modules and enclosures for mobile phones. Our company is committed to cutting-edge R&D, AI-driven smart manufacturing, and sustainable industrial solutions Job Description : 1. Basic Manufacturing Process knowledge 2. Strong Engineering drawing knowledge 3. Basic Knowledge on statistical process control, process capability 4. Basic Knowledge on Robot & machine handling 5. Basic Knowledge on Laser welding & Dispensing machine & Process 6. Knowledge on problem solving tools 7. Knowledge on 7QC tools 8. Knowledge on software: JMP, AutoCAD, Microsoft Office 9. Poke Yoke methods & technologies 10. Understanding on Kaizen

Hands of Experience of Spot-Welding Robots, MIG welding robotics, related to Programming, teaching, mastering, Zoning, synchronization with fixture and troubleshooting (Fanuc/ABB/Yaskawa Motoman robots) Hands of Experience in Projection Welding , Manual MIG Welding , Spot & MIG Welding Robots Having knowledge of Spot welding, BIW parts production process, Expertise in BIW,SPOT weld shop production process Able to make department Budget Managing Manpower (operators and contractual workers) assigning the jobs and ensure smooth operation during shift. KAIZEN Ideas and POKA YOKE implementation WHY-Why Analysis, CAPA Line Balancing & Cycle time reduction Proven skills in enhancing production process, optimising resource & capacity utilisation, escalating operational efficiencies. Familiar with SAP production Module IATF & VSA documentation & Implementation Good exposure to process documents like WIS, skill matrix , FMEA, Action plan, OEE calculation, Control Plan. Abele to make & maintain Dept. MIS, Production repots. Cost Saving through process improvement. Maintain 5S on Shop floor. Achieve production targets as per plan.

As an Engineer / Senior Engineer Supplier Quality Engineer at Emerson, you will be responsible for supporting the development, leadership, and expansion of the quality management system at the plant. Your role will involve efficiently managing the Quality assurance team to ensure production and quality standards are upheld. Your key responsibilities will include: - Performing inspection of parts received from suppliers according to the quality plan and preparing dimensional inspection reports, including visual parameters. - Reviewing Material test certificates and approving them based on relevant specifications and standards requirements. - Identifying the outcome of inspections (Accepted/NC) on inspected parts and updating the ORACLE system accordingly. - Moving non-conformance parts to the quarantine area with identification stickers. - Communicating details of non-conformance to suppliers and buyers through Quality alert / CAR. - Conducting daily MRB meetings and timely disposal of non-conformances. - Following up with suppliers for Root Cause Analysis (RCA) and verifying its effectiveness in subsequent receipts. - Preparing supplier quality performance metrics and sharing them with relevant stakeholders for necessary improvement actions. - Investigating supplier parts quality issues, presenting findings, recommending corrective actions, and implementing them at the supplier's end. - Coordinating with the purchasing department to oversee supplier performance, generating regular reports, and coordinating corrective actions as needed. - Establishing, implementing, and maintaining SOP for all inspection, measuring, and test equipment. - Working on measurement improvement projects and small breakthrough kaizen for reliability enhancement. - Preparing/updating monthly reports (QPR, COQ, Supplier metrics data) on time. To excel in this role, you should have: - Strong knowledge in the inspection of casting parts / Precision machining parts. - Basic understanding of GD&T, position tolerance concepts, and drawing study. - Proficiency in handling basic linear instruments like Vernier, Micrometer, Height gauges, Bore dial gauges, 2D Microhite, Surface finish instruments, etc. - Familiarity with CMM inspection / Contour tracer and the handling of CMM / contour tracer. - Basic computer skills for report preparation (proficiency in Excel, Word, & PowerPoint). Preferred Qualifications: - Diploma (10-15 years) / Bachelor's degree (5-10 years) or equivalent experience in mechanical engineering. - Demonstrated knowledge of manufacturing processes, including machining. - Ability to interpret part drawings, GAD, customer specifications, national and international standards. - Experience in handling measuring equipment like CMM, 2D Height gauge, Surface Roughness Tester, and general instruments. - Basic knowledge & experience in PPAP, 5S, Kaizen, Poke Yoke, and Problem Solving techniques. - Strong verbal and written communication skills with the ability to write technical documents. At Emerson, we value and empower our employees to grow in an inclusive and innovative workplace. We encourage collaboration and diverse perspectives to drive growth and business results. Our commitment to ongoing career development ensures your success through mentorship, training, and leadership opportunities. We prioritize employee wellbeing by offering competitive benefits plans, medical insurance options, Employee Assistance Program, recognition programs, and flexible time-off plans, including paid parental leave, vacation, and holiday leave.,

Having Good awareness, Process Flow Diagram, must have exp in PFMEA, Poke Yoke, Process validation, making SPM, Plant Layout design auto cad, Hardening, Grinding, Welding, CNC, VMC, SAP. Required Candidate profile Having Awareness Control Plan , GD&T (Engineering drawing Study) , Supplier interaction skills , Change management 4M , SMED , Capacity planning .

Urgent Required Quality Engineer in MNC for Chakan Pune location. Required Qualification: Diploma/ BE Required Experience: 2 Yr. to 6 Yrs. Roles & Responsibility: Internal Quality : -To manage in house and final product quality, supervise the audit process& online quality process. Inspect tractor body & identify defect as per QC standard. Process Audit : -Process set up-updating of check sheets, Average demerit point trend analysis pareto analysis, corrective action for assembly, data updating. Process of various station on Assembly line check sheet preparation& updating, informing the issue to varies agencies seek corrective actions. Yard Audit : -Establish the yard audit process, check sheet preparation & updating, Weekly monitoring of yard audit graph. FPY Monitoring : -Data base updating, Daily FPY monitoring, Involving the cross functional team for resolution of problem, conducting FPY meeting on Weekly basis. Represent line quality in house fitment trails for the new components. NCM monitoring: -NCM data tracking making decision of NC parts. Preferred candidate profile Preferred candidate from paint shop quality department.

Execute TPM Concepts and KAIZENS Power saving, Cost saving projects, POKE-YOKE Analyze the Break down trend Maintenance cost monitoring and modify machines equipment accordingly Having experience in Diagnosis of Pneumatic, Hydraulic system Required Candidate profile BE- (EEE) – 3 Years / DEEE –3 to 5 Years’ Experience in Maintenance dept. Must have strong knowledge in Utility Equipment’s 33 KV Power System, DG, Air compressor, HVAC, PLC, CNC System .

Role & responsibilities Ensure the Occupational,Process & Product safety Hand os experience in Automated assembly lines Prepare the Production report & fix the action Exposure in OEE calculate, Follow up & action Knowledge in Poke Yoke and validation Work experience in Totota Production System ( TPS ) Exposure in New employee training & development Sound knowledge in 5'S & 3C SAP experience is required 4M Management IATF 16949:2016 Requiremnets & Documents prepartion Able to read the Assembly drawing and prepare the Work Instruction Root cause analysis & fix the action thru problem solving techniques Preferred candidate profile -Manufacturing Industry

US MNC : Deputy Manager/ Manager (Maintenance : CNC Machine Shop) { Previous Experience of maintenance of CNC Machine : Sliding Head / Swiss Type / Turn Mill is must} Our US client is a recognized leading expert in precision motion control solutions, to various industrial applications, that solve the motion needs of a spectrum of end markets. They are part of large US Group, which is a leading, global manufacturer of airflow, motion control, power transmission & power generation solutions used in commercial, industrial & residential settings. Global Headcount of group exceeds 30,000+ Reports to: Business Head - Operations Position Summary: This position will be responsible to perform maintenance, troubleshooting & repairs of Machinery & Electronic Equipment throughout the plant. Typical duties include Electrical/Mechanical Maintenance & repair of Machines , Test Equipment, Electronic Controls/PLC Programming . Skills required to assist Manufacturing/Quality engineering to implement changes to machines & test equipment. Adhere to all divisions health & safety regulations to protect associates from injury during maintenance & normal use of equipment. The make of machines for Sliding Heads with us are Tsugami, Citizen, Tornos, STAR & for VMC & Turn Mill is HAAS. Education & Experience Diploma (Mechanical/Mechatronics) with 10-12 years & Degree (Mechanical/Mechatronics ) with 7 to 8 years of exp. In maintenance, troubleshooting & repairs in CNC Machine Shop of Sliding Heads / VMC & Turn Mill Machines Essential Duties & key responsibilities: Worked in Machining industry & lean structure Troubleshoot & Diagnose cause of Mechanical/Electrical/Electronic malfunction/ Pneumatic or failure of production equipment as problems occur. Take action with sense of urgency to keep production running & minimize down time. Perform preventative & corrective maintenance to restart production. Experience with troubleshooting Drivers, CNC Machines Electronics Components. Recommend new or upgraded equipment as needed to support/improve production methods. Work with R&D/Manufacturing/Quality engineers to establish specifications & get quotes, prepare justification to purchase, & to install/qualify the new equipment. Document maintenance requirements & communicate critical information to users. Set process & maintain critical spare parts of the machines. Maintain essential documentation including manufacturers manuals, machine maintenance files, daily work logs & quotes/CARs/purchase requisitions for ordering parts & equipment. Hands on modification & improvement activities such as Kaizen & Poke yoke . Aware of Problem-solving tools 5W-1H, 5-Why & Fish Bonne diagram. Perform preventative maintenance (PM) on all manufacturing equipment. Establish requirements & process, maintain PM database with updated information by work completed on equipment, & ensure that maintenance status can be identified on equipment. Worked on Predictive & Preventive Maintenance. Maintain supply of mechanical/electrical/electronic parts/ Pneumatic & materials needed for Preventive & Corrective Maintenance. Determine inventory of day to day & frequent use items/quantities required & re-order as needed to minimize production downtime. Key Relationships: Requires daily interaction with Production leaders & Manufacturing engineers. Requires frequent interaction with Quality engineers & purchasing. Requires interaction with suppliers & manufacturers technical support representatives. Requires interaction with users to train them on new equipment or procedures for maintenance. Language Skills: Comfortable with English, Hindi/ Marathi You are requested to Email your updated resume & following details Current Location & Hometown Please Confirm you are ready to work in Navi Mumbai? Total experience in maintenance, troubleshooting & repairs of CNC Machinery & Electronic Equipment (In years) Relevant experience in Electrical/Mechanical Maintenance & repair of CNC Machines , Test Equipment, Electronic Controls/PLC Programming . (In years) Relevant Hands-on Maintenance Experience for High-End Multi-Axis Sliding Head, 4 Axis VMC Machines & Turnmill Centers. Yes / No. If yes which Machines Please specify : Size of M/C Shop (No. of Machines : Multi-Axis Sliding Head, VMC Machines & Turnmill Centers) Independently Managed in terms of Maintenance Scope (Please specify Makes / Models familiar with) Relevant experience in Electrical/Mechanical / Mechatronics Maintenance & Repair of machines, test equipment, electronic controls/PLC programming. (In years) Have you worked on Sliding Heads ( Tsugami, Citizen, Tornos, STAR) for VMC & Turn Mill ( HAAS) ( Please specify Makes / Models familiar with) Relevant experience in Troubleshoot & diagnose the cause of Mechanical /Electrical / Electronic malfunction / Pneumatic or failure of production equipment as problems occur. (In years) Do you have experience with troubleshooting Drivers , CNC machines , Electronics Components? Do you hands on modification & improvement activities such as Kaizen & Poka yoke ? Are you Aware of Problem-solving tools 5W-1H, 5-Why & Fishbone diagram ? Relevant experience in Preventative Maintenance , Predictive Maintenance & Preventive Maintenance (In years) Team size managed Current salary (Fixed + Variable) • Expected Salary• Minimum Notice period required for Joining• Contact Details, Residence & Mobile No.• What's App No / Skype ID Languages known Age / Birth date In case you are not interested, we would appreciate, if you can refer us, suitable matching profiles from your rich contacts [[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[ Best Regards Pradeep Kumar / Mumbai Email: pradeep@intellectualcapital.co.in Cell: 8828181917 [[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[[