Design and develop
wax injection dies
Ensure die designs meet
casting geometry, shrinkage allowance, draft angles, and tolerances
.
Review customer drawings and suggest
DFM (Design for Manufacturability)
improvements.
Optimize die life, reduce wax defects, and minimize rework.

2. Fixture & Tooling Development

Design and develop
fixtures for machining, inspection, assembly, and welding
.
Develop gauges, checking fixtures, and holding fixtures as per process requirement.
Ensure ergonomic, safe, and repeatable fixture designs.

3. Process Integration

Work closely with
Wax Shop, Shell, Melting, Fettling, Heat Treatment, Machining, and QC
teams.
Support new product development trials and
first-off approvals
.
Troubleshoot tooling-related defects like
misruns, shrinkage, distortion, mismatch, and cracks
.

4. Team Leadership & Management

Lead and mentor die designers, fixture designers, and tool room engineers.
Plan manpower, allocate work, and monitor design timelines.
Review and approve designs before release for manufacturing.

5. Vendor & Cost Management

Coordinate with external tool manufacturers and vendors.
Evaluate tool cost, lead time, and quality.
Implement cost-reduction initiatives through standardization and reusability.

6. Quality & Documentation

Ensure compliance with
ISO / IATF / AS9100 / customer-specific standards
.
Maintain complete tooling documentation, BOMs, revision control, and change management.
Support audits and customer technical discussions.

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